IP Library Granted Patent US 6,979,708
Granted Patent B2
US 6,979,708 · App. 09/935,952 · Granted Dec 27, 2005

Hydrotalcites, syntheses, and uses

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Quick Facts
Patent No.
US 6,979,708
App. No.
09/935,952
Granted
Dec 27, 2005
Kind
B2
Abstract

Synthetic hydrotalcites of the general formula [M 2+ 1−x M 3+ x (OH) 2 ] x+ [A n− x/n .m H 2 O] x− where M 2+ is a divalent cation, M 3+ is a trivalent cation and A n− is an organic anion selected from straight chain carboxylates of C 16 -C 18 acids, carboxylates of aromatic acids, carboxylates of acrylic acid, unsaturated carboxylates of methacrylic acid and unsaturated carboxylates of vinylacetic acid are disclosed, along with methods of synthesis and uses.

Claims (65)

1. A synthetic hydrotalcite of the general formula:

[M 2+ 1−x M 3+ x (OH) 2 ] x+ [A n− x/n .m H 2 O] x−

wherein M 2+ is a divalent cation, M 3+ is a trivalent cation and A n− is at least one organic anion comprising a vinylacetate,

said synthetic hydrotalicite being produced by reacting said trivalent cation, M 3+ with said at least one organic anion, A n− to produce an intermediate, and

reacting said intermediate with said divalent cation, M 2+ in water to produce said synthetic hydrotalcite.

2. The synthetic hydrotalcite of the general formula:

[M 2+ 1−x M 3+ x (OH) 2 ] x+ [A n− x/n .m H 2 O] x−

wherein M 2+ is a divalent cation, M 3+ is a trivalent cation and A n− is an anion comprising a mixture of at least two members selected from the group consisting of straight chain saturated carboxylates of C 2 -C 4 acids, straight chain saturated carboxylates of C 5 -C 18 acids, carboxylates of aromatic acids, unsaturated carboxylates of acrylic acid, unsaturated carboxylates of methacrylate acid and unsaturated carboxylates of vinylacetic acid,

said synthetic hydrotalicite being produced by reacting said trivalent cation, M 3+ with said anion, A n− to produce an intermediate, and

reacting said intermediate with said divalent cation, M 2+ in water to produce said synthetic hydrotalcite.

3. The synthetic hydrotalcite of claim 2 , wherein said organic anion, A n− is a mixture of an acetate, a hexanoate and a stearate.

4. The synthetic hydrotalcite of claim 3 , wherein the molar ratio of said mixture is about 1.34 acetate:0.6 hexanoate:0.8 stearate.

5. The synthetic hydrotalcite of claim 2 , wherein said organic anion, A n− is a mixture of an acrylate, an acetate and a stearate.

6. The synthetic hydrotalcite of claim 5 , wherein the molar ratio of said mixture is about 3.76 acrylate:1.14 acetate:0.57 stearate.

7. The synthetic hydrotalcite of claim 2 , wherein said divalent cation, M 2+ comprises Mg 2+ and up to 50% of at least one divalent cation selected from the group consisting of: Ni 2+ , Co 2+ , Zn 2+ , Cu2+ and Mn 2+ .

8. The synthetic hydrotalcite of claim 2 , wherein said trivalent cation, M 3+ comprises Al 3+ and up to 50% of at least one trivalent cation selected from the group consisting of: Al 3+ , Cr 3+ , and Fe 3+ .

9. A synthetic hydrotalcite-polyolefin blend comprising:

a polyolefin; and

a synthetic hydrotalcite of the general formula:

[M 2+ 1−x M 3+ x (OH) 2 ] x+ [A n− x/n .m H 2 O] x−

wherein M 2+ is a divalent cation, M 3+ is a trivalent cation and A n− is an organic anion source comprising a mixture of at least two selected from the group consisiting of: straight chain carboxylates of C 5 -C 18 acids, carboxylates of aromatic acids, carboxylates of acrylic acid, unsaturated carboxylates of methacrylic acid and unsaturated carboxylates of vinylacetic acid,

said synthetic hydrotalcite being produced by reacting said trivalent cation, M 3+ with said anion, A n− to produce an intermediate, and

reacting said intermediate with said divalent cation, M 2+ in water to produce said synthetic hydrotalcite.

10. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said organic anion, A n− is a mixture of an acetate, a hexanoate and a stearate.

11. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein the molar ratio of said mixture is about 1.34 acetate:0.6 hexanoate:0.8 stearate.

12. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said organic anion, A n− is a mixture of an acrylate, an acetate and a stearate.

13. The synthetic hydrotalcite-polyolefin blend of claim 12 , wherein the molar ratio of said mixture is about 3.76 acrylate:1.14 acetate:0.57 stearate.

14. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said polyolefin is polypropylene.

15. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said polyolefin is polyethylene.

16. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said polyolefin is polybutylene.

17. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said polyolefin is polymethyl pentane.

18. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said divalent cation, M 2+ contains Mg 2+ and up to 50% of at least one divalent cation selected from the group consisting of: Ni 2+ , Co 2+ , Zn 2+ , Cu 2+ and Mn 2+ .

19. The synthetic hydrotalcite-polyolefin blend of claim 9 , wherein said trivalent cation, M 3+ contains Al 3+− and up to 50% of at least one trivalent cation selected from the group consisting of: Cr 3+ and Fe 3+ .

20. A synthetic hydrotalcite-polystyrene blend comprising:

a polystyrene; and

a synthetic hydrotalcite of the general formula:

[M 2+ 1−x M 3 + x (OH) 2 ] x+[ A n− x/n .m H 2 O] x−

wherein M 2+ is a divalent cation, M 3+ is a trivalent cation and A n− is an organic anion source comprising a mixture of at least two members selected from the group consisting of: straight chain carboxylates of C 5 -C 18 acids, carboxylates of aromatic acids, carboxylates of acrylic acid, unsaturated carboxylates of methacrylic acid and unsaturated carboxylates of vinylacetic acid,

said synthetic hydrotalcite being produced by reacting said trivalent cation, M 3+ with said anion, A n− to produce an intermediate, and

reacting said intermediate with said divalent cation, M 2+ in water to produce said synthetic hydrotalcite.

21. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said divalent cation, M 2+ consists essentially of Mg 2+ .

22. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said trivalent cation, M 3+ consists essentially of Al 3+ .

23. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said organic anion, A n− is selected from the group consisting of hexanoates, octanoates, decanoates, stearates, benzoates, chlorobenzoates, naphthoates, p-hydroxybenzoates, acrylates, methacrylates and vinylacetates.

24. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said organic anion, A n− is a mixture of an acetate, a hexanoate and a stearate.

25. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein the molar ratio of said mixture is about 1.34 acetate: 0.6 hexanoate 0.8 stearate.

26. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said organic anion, A n− is a mixture of an acrylate, an acetate and a stearate.

27. The synthetic hydrotalcite-polystyrene blend of claim 26 , wherein the molar ratio of said mixture is about 3.76 acrylate: 1.14 acetate: 0.57 stearate.

28. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said divalent cation, M 2+ contains Mg 2+ and up to 50% of at least one divalent cation selected from the group consisting of: Ni 2+ , Co 2+ , Zn 2+ , Cu 2+ and Mn 2+ .

29. The synthetic hydrotalcite-polystyrene blend of claim 20 , wherein said trivalent cation, M 3+ contains Al 3+ and up to 50% of at least one trivalent cation selected from the group consisting of: Cr 3+ and Fe 3+ .

30. A synthetic hydrotalcite-polyvinyichioride blend comprising:

a polyvinylchloride; and

a synthetic hydrotalcite of the general formula:

[M 2+ 1−x M 3+ x (OH) 2 ] x+ [A n− x/n .m H 2 O] x−

wherein M 2+ is a divalent cation, M 3+ is a trivalent cation and A n− is an organic anion source comprising a mixture of at least two members selected from the group consisting of: straight chain carboxylates of C 5 -C 18 acids, carboxylates of aromatic acids, carboxylates of acrylic acid, unsaturated carboxylates of methacrylic acid and unsaturated carboxylates of vinylacetic acid,

said synthetic hydrotalcite being produced by reacting said trivalent cation, M 3+ with said anion, A n− to produce an intermediate, and

reacting said intermediate with said divalent cation, M 2+ in water to produce said synthetic hydrotalcite.

31. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said divalent cation, M 2+ consists essentially of Mg 2+ .

32. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said trivalent cation, M 3+ consists essentially of Al 3+ .

33. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said organic anion, A n− is selected from the group consisting of hexanoates, octanoates, decanoates, stearates, benzoates, chlorobenzoates, naphthoates, p-hydroxybenzoates, acrylates, methacrylates and vinylacetates.

34. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said organic anion, A n− is a mixture of an acetate, a hexanoate and a stearate.

35. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein the molar ratio of said mixture is about 1.34 acetate: 0.6 hexanoate: 0.8 stearate.

36. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said organic anion, A n− is a mixture of an acrylate, an acetate and a stearate.

37. The synthetic hydrotalcite-polyvinylchloride blend of claim 36 , wherein the molar ratio of said mixture is about 3.76 acrylate: 1.14 acetate: 0.57 stearate.

38. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said divalent cation, M 2+ contains Mg 2+ and up to 50% of at least one divalent cation selected from the group consisting of: Ni 2+ , Co 2+ , Zn 2+ , Cu 2+ and Mn 2+ .

39. The synthetic hydrotalcite-polyvinylchloride blend of claim 30 , wherein said trivalent cation, M 3+ contains Al 3+− and up to 50% of at least one trivalent cation selected from the group consisting of: Cr 3+ and Fe 3+ .