IP Library Granted Patent US 6,863,747
Granted Patent B2
US 6,863,747 · App. 09/978,063 · Granted Mar 8, 2005

Aluminum sheet material for automobile and method of producing the same

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Quick Facts
Patent No.
US 6,863,747
App. No.
09/978,063
Granted
Mar 8, 2005
Kind
B2
Abstract

An aluminum sheet material for automobiles is herein disclosed, having an aluminum alloy composition: (i) comprising 3.5 to 5 wt % of Si, 0.3 to 1.5 wt % of Mg, 0.4 to 1.5 wt % of Zn, 0.4 to 1.5 wt % of Cu, 0.4 to 1.5 wt % of Fe, and 0.6 to 1 wt % of Mn, and one or more members selected from the group of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance of aluminum and unavoidable impurities, or (ii) comprising between more than 2.6 wt % and 5 wt % of Si, 0.2 to 1.0 wt % of Mg, 0.2 to 1.5 wt % of Zn, 0.2 to 1.5 wt % of Cu, 0.2 to 1.5 wt % of Fe, and between 0.05 and less than 0.6 wt % of Mn, and one or more members selected from the group of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance of aluminum and unavoidable impurities. It is possible to produce an aluminum sheet material for automobiles that has excellent mechanical strength and bending property as well as enhanced weldability, by making the recycling use of recycled aluminum materials.

Claims (12)

1. An aluminum alloy sheet material, which comprises 3.95 to 5 wt % of Si, 0.2 to 0.8 wt % of Mg, 0.2 to 1.5 wt % of Zn, 0.2 to 1.5 wt % of Cu, 0.2 to 1.5 wt % of Fe, and between 0.05 and less than 0.6 wt % of Mn, and further comprising one or more members selected from the group consisting of 0.01 to 0.2 wt % of Cr, 0.01 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance being aluminum and unavoidable impurities.

2. The aluminum alloy sheet material according to claim 1 , wherein the aluminum alloy sheet material comprises automobile aluminum parts scraps as at least a part of raw materials for the aluminum alloy.

3. The aluminum alloy sheet material according to claim 1 , wherein the aluminum alloy sheet material is excellent in resistance to impact energy and excellent in bending property.

4. The aluminum alloy sheet material according to claim 1 , wherein the tensile strength is in the range of 274 MPa to 303 MPa.

5. A method of producing an aluminum alloy sheet material for automobile containing an aluminum alloy composition, which comprises 3.95 to 5 wt % of Si, 0.2 to 0.8 wt % of Mg, 0.2 to 1.5 wt % of Zn, 0.2 to 1.5 wt % of Cu, 0.2 to 1.5 wt % of Fe, and between 0.05 and less than 0.6 wt % of Mn, and further comprising one or more members selected from the group consisting of 0.01 to 0.2 wt % of Cr, 0.02 to 0.2 wt % of Ti, 0.01 to 0.2 wt % of Zr, and 0.01 to 0.2 wt % of V, with the balance being aluminum and unavoidable impurities, wherein said method comprises the steps of:

melting the aluminum alloy;

casting the aluminum alloy;

homogenizing the aluminum alloy;

hot-rolling the aluminum alloy;

cold-rolling the aluminum alloy;

annealing the aluminum alloy; and

cooling the aluminum alloy at 3° C./sec or above, thereby obtaining the aluminum sheet material and wherein a percent reduction is 98% or above in the production of the aluminum sheet material for automobiles.

Assignments (2)
ADDRESS CHANGE Recorded Oct 24, 2006
From: FURUKAWA-SKY ALUMINUM CORP.
To: FURUKAWA-SKY ALUMINUM CORP.
Reel/Frame 018420/0486 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2005
From: FURUKAWA ELECTRIC CO., LTD., THE
To: FURUKAWA-SKY ALUMINUM CORP.
Reel/Frame 016152/0474 →