Cosmetic material sheet and method for manufacture of the sheet and apparatus for use in the manufacture
View Patent ↗A cosmetic material sheet which comprises a sheet substrate 1 having, on an upper surface thereof, a large number of concave portions 5 arranged in a checkered pattern, a foundation layer 6 provided at a given position on the upper surface of the sheet substrate 1 in a state of covering arbitrary concave portions 5 out of a large number of concave portions 5, and a protective cover 3 attached releaseably on the upper surface of the sheet substrate 1 in a state of covering the foundation layer 6, wherein each concave portion 5 has an oblong shape in a plan view and has a bottom part thereof formed into a curved plane of a dish shape.
1. A method for manufacturing a cosmetic material sheet comprising:
supplying a mount which has a plurality of concave portions formed on an upper surface of the mount, wherein the depth of the concave portions is within a range of 1 to 500 μm, wherein the lateral width of the concave portions is within a range of 50 to 2000 μm, wherein the longitudinal width of the concave portions is within a range of 50 to 2000 μm;
filling powdery cosmetic material on the upper surface of the mount covering the plurality of concave portions;
pressing the filled powdery cosmetic material;
clearing the upper surface of the mount of powdery cosmetic material;
adhering lamination material to the upper surface of the mount, and the pressed powdery cosmetic material forming a powdery cosmetic material adhering layer, wherein the lamination material is releasably adherent, wherein the lamination material comprises a window portion that is smaller than the powdery cosmetic material adhering layer; and
cutting the mount on a non-window portion of lamination material to obtain a cut piece as a cosmetic material sheet.
2. The method for manufacturing a cosmetic material sheet according to claim 1 , wherein the mount is formed of a resin sheet or a woodfree paper.
3. The method for manufacturing a cosmetic material sheet according to claim 2 , wherein the resin sheet includes polypropylene.
4. The method for manufacturing a cosmetic material sheet according to claim 3 , wherein the polypropylene resin sheet has a thickness of 6 to 400 μm.
5. The method for manufacturing a cosmetic material sheet according to claim 3 , wherein the polypropylene resin sheet has a thickness of 100 to 200 μm.
6. A device for manufacturing a cosmetic material sheet comprising:
a supply device which supplies a mount which has a plurality of concave portions formed on an upper surface thereof, wherein the depth of the concave portions is within a range of 1 to 500 μm, wherein the lateral width of the concave portions is within a range of 50 to 2000 μm, wherein the longitudinal width of the concave portions is within a range of 50 to 2000 μm;
a filling device which fills powdery cosmetic material on the upper surface of the mount wherein the powdery cosmetic material covers the concave portions to form a powdery cosmetic material adhering layer;
a pressing device which presses the powdery cosmetic material;
a means for clearing the upper surface of the mount of powdery cosmetic material;
a laminating device which adheres lamination material to the upper surface of the mount, wherein the lamination material is releasably adherent, wherein the lamination material comprises a window portion that is smaller than the powdery cosmetic material adhering layer; and
a cutting device which cuts the mount on a non-window portion of lamination material to obtain a cut piece as a cosmetic material sheet.
7. The device for manufacturing a cosmetic material sheet according to claim 6 , wherein the mount is formed of a resin sheet or a woodfree paper.
8. The device for manufacturing a cosmetic material sheet according to claim 7 , wherein the resin sheet includes polypropylene.
9. The device for manufacturing a cosmetic material sheet according to claim 8 , wherein the polypropylene resin sheet has a thickness of 6 to 400 μm.
10. The device for manufacturing a cosmetic material sheet according to claim 8 , wherein the polypropylene resin sheet has a thickness of 100 to 200 μm.
11. The device for manufacturing a cosmetic material sheet according to claim 6 , wherein the filling device comprises a printing plate.
12. The device for manufacturing a cosmetic material sheet according to claim 6 , wherein the filling device comprises a brush.
13. The device for manufacturing a cosmetic material sheet according to claim 6 , wherein the filling device comprises a powdery cosmetic material supply means.
14. The device for manufacturing a cosmetic material sheet according to claim 6 , wherein the filling device comprises a printing plate moving means.
15. The device for manufacturing a cosmetic material sheet according to claim 14 , wherein the printing plate includes a mesh.
16. The device for manufacturing a cosmetic material sheet according to claim 6 , wherein the filling device comprises a brush moving means.
17. The device for manufacturing a cosmetic material sheet according to claim 16 , wherein the brush is moved in the upward and downward directions, and is made to flow down the powdery cosmetic material from the printing plate.