IP Library Granted Patent US 6,863,522
Granted Patent B2
US 6,863,522 · App. 09/986,767 · Granted Mar 8, 2005

Method for introducing fuel and/or thermal energy into a gas stream

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 6,863,522
App. No.
09/986,767
Granted
Mar 8, 2005
Kind
B2
Abstract

A method serves the purpose of introducing fuel and/or thermal energy into a gas stream flowing to a catalytic reactor. The gas stream flows in part through an exterior chamber and in part through an interior chamber, which is at least partially open in the flow direction and to which fuel is supplied. The partial streams are re-united after flowing through the two chambers and are fed to the catalytic reactor. In a starting phase of the still cold catalytic reactor, the fuel is burned in the interior chamber. During conventional normal operating modes of the warm catalytic reactor, the fuel is vaporized in the interior chamber. In a suitable device, the exterior chamber and the interior chamber are designed as two tube elements that are inserted into one another.

Claims (44)

1. A method for introducing at least one of fuel and thermal energy into a gas stream flowing to a catalytic reactor, comprising:

flowing a gas stream in part through an exterior chamber and in part through an interior chamber, which is partially open in the flow direction and to which fuel is supplied;

reuniting the partial flows after flowing through the exterior and the interior chambers;

feeding the reunited partial flows to a catalytic reactor,

wherein in a starting phase of a cold catalytic reactor, fuel is burned in the interior chamber; and further comprising

metering an additional gas stream into an area of the exterior chamber in the case of a warm catalytic reactor, wherein at least part of the additional gas stream comprises an exhaust gas of a fuel cell.

2. A method pursuant to claim 1 , wherein during conventional normal operating modes of a warm catalytic reactor, fuel is vaporized in the interior chamber.

3. A method pursuant to claim 1 , wherein during the starting phase, the fuel and the part of the gas stream that flows through the interior chamber form an ignitable mixture, which is ignited with an ignition device.

4. A method pursuant to claim 1 , wherein the gas stream comprises air.

5. A method pursuant to claim 1 , wherein the method is employed in a fuel cell system having a gas generating system.

6. A method pursuant to claim 1 , wherein the fuel is burned at least in part in a flame combustion process.

7. A method pursuant to claim 1 , wherein fuels that are contained in the additional gas stream are burned catalytically in an area of the exterior chamber.

8. A method pursuant to claim 1 , wherein the fuel is introduced via an atomizer into the area where the gas streams flows into the interior chamber.

9. A method for introducing thermal energy into a gas stream that flows to a catalytic reactor, comprising:

flowing a gas stream in part through an exterior chamber, and in part through an interior chamber, which is at least partially open in the flow direction and to which an oxygen-containing medium is supplied;

reuniting the partial flows after flowing through the exterior and the interior chambers;

feeding the reunited partial flows to a catalytic reactor,

wherein in a starting phase of a cold catalytic reactor fuel that is contained in the gas stream is burned in the interior chamber with the metered oxygen-containing medium; and

wherein the method is employed for a fuel cell system having a gas generating system.

10. A method pursuant to claim 9 , wherein during the starting phase, the oxygen-containing medium and the part of the gas stream that flows through the interior chamber form an ignitable mixture, which is ignited with an ignition device.

11. A method pursuant to claim 9 , wherein the oxygen-containing medium comprises air.

12. A method pursuant to claim 9 , wherein at least part of the gas stream comprises educts that are fed to the gas generating system for generating the hydrogen-containing gas.

13. A method pursuant to claim 9 , wherein the at least part of the gas stream comprises a reformate from a previous operation of the gas generating system.

14. A device for introducing at least one of fuel and thermal energy into a gas stream flowing to a catalytic reactor, comprising an exterior chamber and an interior chamber designed as two tube elements that are inserted into each other, wherein the interior chamber exhibits a cross-sectional contraction in an area where a gas stream flows into the interior chamber.

15. A device pursuant to claim 14 , further comprising a static mixing element arranged in a flow direction behind the interior chamber.

16. The device of claim 14 , further comprising an ignition device positioned to ignite an ignitable mixture in the interior chamber.

17. The device of claim 14 , further comprising an atomizer positioned to introduce fuel into an area where the gas stream flows into the interior chamber.

18. A method for introducing at least one of fuel and thermal energy into a gas stream flowing to a catalytic reactor, comprising:

flowing a gas stream in part through an exterior chamber and in part through an interior chamber, which is partially open in the flow direction and to which fuel is supplied;

reuniting the partial flows after flowing through the exterior and the interior chambers;

feeding the reunited partial flows to a catalytic reactor,

wherein in a starting phase of a cold catalytic reactor, fuel is burned in the interior chamber; and

wherein during conventional normal operating modes of a warm catalytic reactor, fuel is vaporized in the interior chamber.

19. The method of claim 18 , wherein during the starting phase, the fuel and the part of the gas stream that flows through the interior chamber form an ignitable mixture, which is ignited with an ignition device.

20. The method of claim 18 , wherein the gas stream comprises air.

21. The method of claim 18 , wherein the fuel is burned at least in part in a flame combustion process.

22. The method of claim 18 , further comprising metering an additional gas stream into an area of the exterior chamber in the case of a warm catalytic reactor, wherein at least part of the additional gas stream comprises an exhaust gas of a fuel cell.

23. The method of claim 18 , further comprising metering an additional gas stream into an area of the exterior chamber in the case of a warm catalytic reactor, wherein fuels that are contained in the additional gas stream are burned catalytically in an area of the exterior chamber.

24. A method for introducing at least one of fuel and thermal energy into a gas stream flowing to a catalytic reactor, comprising:

flowing a gas stream in part through an exterior chamber and in part through an interior chamber, which is partially open in the flow direction and to which fuel is supplied;

reuniting the partial flows after flowing through the exterior and the interior chambers;

feeding the reunited partial flows to a catalytic reactor,

wherein in a starting phase of a cold catalytic reactor, fuel is burned in the interior chamber; and

wherein the method is employed in a fuel cell system having a gas generating system.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2006
From: FUEL CELL SYSTEMS GMBH
To: NUCELLSYS GMBH
Reel/Frame 017931/0963 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2006
From: BALLARD POWER SYSTEMS AG
To: FUEL CELL SYSTEMS GMBH
Reel/Frame 017971/0897 →
CHANGE OF NAME Recorded Aug 29, 2002
From: XCELLSIS GMBH
To: BALLARD POWER SYSTEMS AG
Reel/Frame 013193/0248 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2002
From: BONEBERG, STEFAN; HOEGER, THOMAS; SCHONERT, MICHAEL
To: XCELLSIS GMBH
Reel/Frame 012564/0372 →