Magnetic mounting assembly
View Patent ↗Provided is a magnet mounting assembly including a ferromagnetic support plate having a periphery, two opposite faces, and a ferromagnetic plate extension depending from the periphery, and a permanent magnet disposed on the support plate, in which the plate extension has a plurality of heights forming a plurality of legs. A terminal edge of the legs is engagable with a rounded magnetic surface at four non-contiguous locations thereon. The plate extension may form a V-block. Also provided are methods of utilizing such a magnet mounting assembly to securely and stably attach a device, such as a measurement device, to a rounded ferromagnetic surface, such as the exterior surface of a storage tank. A measurement device/storage tank assembly including such a magnet mounting assembly is also provided.
1. A magnet mounting assembly for use in detachably mounting a device to a rounded ferromagnetic surface of a liquid storage tank, said assembly comprising:
a ferromagnetic support plate including a central axis, and an interior face;
a ferromagnetic plate extension depending from said interior face;
a permanent magnet disposed on said interior face; and
said plate extension being sized and shaped with a plurality of axial heights relative to said plate, to form a plurality of legs having terminal edges, said edges being configured to engage the rounded ferromagnetic surface at a plurality of non-contiguous locations thereon;
said legs depending immovably from said support plate, wherein said support plate and said plate extension comprise a solid state device;
wherein said legs are spaced from one another to provide clearance therebetween;
said legs being substantially equidistantly spaced from one another; and said legs collectively forming less than or equal to 50% of a notional periphery of the assembly.
2. The assembly of claim 1 , wherein said support plate is substantially flat.
3. The assembly of claim 1 , wherein said plate extension extends substantially orthogonally relative to said interior face of said support plate.
4. The assembly of claim 1 , wherein said edges define a geometry having a transverse dimension d disposed orthogonally to said axis, said edges are disposed at an oblique angle α relative to said transverse dimension, and a ratio of said transverse dimension d (in inches) to said angle α (in degrees) is within a range of about 1:0.5 to 1:2.
5. The assembly of claim 1 , wherein said periphery of said support plate is rounded in a transverse plane orthogonal to said axial direction.
6. The assembly of claim 1 , wherein said periphery of said support plate is substantially circular in said transverse plane.
7. The assembly of claim 1 , wherein said rounded ferromagnetic surface is an exterior surface of a storage tank.
8. The assembly of claim 1 , wherein said rounded ferromagnetic surface is cylindrical.
9. The assembly of claim 1 , wherein said rounded magnetic surface is spherical.
10. The assembly of claim 1 , wherein said magnet is bonded to said interior face of said support plate with an adhesive.
11. The assembly of claim 1 , wherein said magnet is a ceramic disc magnet.
12. The assembly of claim 1 , wherein said support plate comprises a mounting aperture.
13. The assembly of claim 1 , wherein said support plate comprises an alignment aperture.
14. The assembly of claim 1 , wherein said support plate and said plate extension comprise a metal selected from the group consisting of iron and nickel.
15. The assembly of claim 1 , wherein said support plate and said plate extension are sized and shaped to direct the flux from said magnet to said terminal edges.
16. A method of detachably mounting a device to a rounded magnetic surface, said method comprising:
providing a magnet mounting assembly of the type set forth in claim 1 ;
providing a device;
disposing the device on an exterior face of the support plate to form a magnetic mounting device; and
engaging said magnetic mounting assembly with a rounded magnetic surface, wherein the terminal edges of the legs contact the rounded magnetic surface in a plurality of non-contiguous locations thereon.
17. The method of claim 16 , wherein the flux from said magnet is directed to the terminal edges of said legs.
18. The method of claim 16 , wherein said plate extension comprises a V-block including one or more V-grooves, wherein the one or more V-grooves engage the rounded magnetic surface tangentially at a plurality of non-contiguous locations thereon.
19. The method of claim 16 , wherein said device is a measurement device.
20. The method of claim 16 , wherein said support plate includes an aperture, and said disposing comprises disposing the device to the exterior face of the support plate with a fastener extending through the aperture.
21. The method of claim 20 , wherein said support plate includes an alignment aperture, and said disposing comprises aligning a portion of the device with the alignment aperture.
22. The assembly of claim 1 , wherein said support plate and said plate extension comprise a non-sparking surface layer.
23. The assembly of claim 22 , wherein said non-sparking surface layer is selected from the group consisting of brass and stainless steel.
24. The assembly of claim 1 , comprising a V-block, wherein said edges of said legs define at least a pair of mutually intersecting planes forming a V-groove.
25. The assembly of claim 24 , comprising one or more V-grooves configured to contact said rounded ferromagnetic surface tangentially in four non-contiguous locations on said rounded magnetic surface.
26. The assembly of claim 24 , wherein said planes of said one or more V-grooves are disposed at an angle α of from 1 to 4 degrees relative to a plane orthogonal to said axis.
27. The assembly of claim 26 , wherein said angle is from 2 to 3 degrees.
28. The assembly of claim 24 , comprising two legs.
29. The assembly of claim 28 , comprising four legs.
30. The assembly of claim 28 , wherein said plate extension extends continuously about said periphery.
31. The assembly of claim 24 , wherein axial heights of said planes are greater than an axial height of said magnet.
32. The assembly of claim 31 , wherein said magnet is free of said mutually intersecting planes.
33. A magnet mounting assembly for use in detachably mounting a device to a rounded ferromagnetic surface of a liquid storage tank, said assembly comprising:
a ferromagnetic support plate having a central axis, a perimeter, an exterior face, an interior face, and a ferromagnetic plate extension depending from said perimeter, said plate extension being on the same side of said support plate as said interior face and having a plurality of heights;
a permanent magnet disposed on said interior face; and
said plate extension including tank-engagable leg portions having axial heights greater than the axial heights of the remainder of said plate extension, wherein said tank-engagable leg portions are spaced from one another to provide clearance there between;
said tank-engagable leg portions being substantially equidistantly spaced from one another,
said tank-engagable leg portions collectively forming less than or equal to 50% of a notional periphery of the assembly; and
said plate extension and said legs depending immovable from said support plate, to form a solid state device.