Pipe couplings
View Patent ↗A coupling for a corrugated conduit has a housing of a rigid plastics material with two resilient spring catches on opposite sides to engage between corrugations on the conduit. A layer of a softer, elastomeric material is continuously joined on both the interior and exterior of the housing. On the interior, the softer material extends on a tapering surface to diametrically seal with a range of conduits. On the exterior, the layer of softer material forms both a flange on an annular ledge to seal with a cooperating coupling and manual gripping regions.
1. A coupling for a pipe comprising:
a housing of a relatively rigid plastics material having a central bore, an outer surface, an inner surface tapered substantially along its entire length, and an external ledge adjoining said outer and inner surfaces;
one or more retaining members each comprising a retaining surface that is tapered substantially along its entire length for retaining a pipe within said housing when the pipe is pushed into the housing; and
a continuous layer of a relatively deformable material, distinct from the retaining members, disposed on at least a part of the inner surface, the external ledge, and at least a part of the outer surface of said housing such that said continuous layer 1) deforms along the tapered inner surface against an outside of any pipe within a size range that is inserted into the housing to form a diametrical sealing engagement and 2) has a part formed on said outer surface of said housing to provide a seal with a cooperating member.
2. The coupling according to claim 1 , wherein said continuous layer on said inner surface provides additional tapering along said inner surface.
3. The coupling according to claim 1 , wherein said retaining members are formed integrally with said housing.
4. The coupling according to claim 1 , wherein said retaining members each includes at least one resilient catch member adapted to engage projections on a pipe that is inserted into the housing.
5. The coupling according to claim 4 , wherein each of said catch members is adapted to engage between corrugations of a corrugated pipe.
6. The coupling according to claim 1 , wherein said continuous layer includes a part that provides a manual gripping region on said outer surface.
7. The coupling according to claim 1 , wherein said deformable material is an elastomeric material.
8. A coupling for connecting one end of a corrugated pipe to a cooperating member comprising:
a rigid housing of tubular construction having a central bore, an outer surface, an inner surface tapered substantially along its entire length and two resilient spring catches on opposite sides that engage between corrugations on an outside of a pipe within a size range when the pipe is pushed within at least a portion of the central bore of the coupling; and
a continuous layer of a deformable material, distinct from said resilient spring catches and continuously joined with at least the tapered inner surface and at least a portion of the outer surface of said housing to form an internal, tapering sealing surface which deforms against and forms a seal with the cooperating member, and wherein said continuous layer includes a part formed on said outer surface of said housing on an external ledge of said housing to provide a seal with a cooperating member.
9. The coupling according to claim 8 , wherein said layer includes a part that provides a manual gripping region on said outer surface.
10. An assembly comprising a corrugated pipe and a coupling comprising:
a housing of a relatively rigid plastics material, said housing having a central bore, an outer surface and an inner surface tapered substantially along its entire length; retaining means retaining said pipe within said housing when the pipe is pushed within the central bore coupling; and
a layer of a relatively deformable material distinct from the retaining means and molded onto at least a part of both the tapered inner surface and the outer surface of said housing, wherein said layer provides additional tapering on said inner surface to allow deformation against an outside surface diameter of a range of sizes of said pipe in said central bore, and thereby forms a diametrical seal with the outside surface of said pipe, wherein said layer includes a part formed on said outer surface on an external ledge of said housing to provide a seal with a cooperating member, and wherein said layer is continuous between said inner and outer surfaces.
11. The assembly according to claim 10 , wherein said retaining means includes at least one resilient catch member adapted to engage a projection on said pipe.
12. A method of forming a coupling comprising:
injecting a first material of a relatively hard plastics material to form a housing of said coupling with a central bore, an outer surface, an inner surface that is tapered substantially along its entire length and an integral retainer; and
subsequently injecting a second, softer, deformable material to form a continuous layer on said harder material on the tapered inner surface and at least a portion of the outer surface of said housing, wherein said deformable material is distinct from said integral retainer, and wherein said layer forms a further tapered surface on said inner surface of said housing and surrounds said integral retainer and deforms into sealing engagement with an outside of a pipe when the pipe is pushed into the housing, wherein said layer includes a part formed on said outer surface of said housing on an external ledge of said housing to provide a seal with a cooperating member, and wherein said layer is continuous between said inner and said outer surfaces of said housing.
13. The method according to claim 12 , wherein said retainer includes at least one resilient catch member to engage a projection on said pipe.