IP Library Granted Patent US 7,470,488
Granted Patent B2
US 7,470,488 · App. 10/110,047 · Granted Dec 30, 2008

Multi-component composite film method for preparing the same

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Quick Facts
Patent No.
US 7,470,488
App. No.
10/110,047
Granted
Dec 30, 2008
Kind
B2
Abstract

The present invention provides a multi-component composite film comprising a) polymer support layer; and b) porous gellable polymer layer which is formed on one side or both sides of the support layer of a), wherein the support film of a) and the gellable polymer layer of b) are unified without the interface, a method for preparing the same, and a polymer electrolyte system applied the same.

Claims (13)

1. A multi-component composite membrane comprising:

a) a polymeric support layer film having a pore size ranging from 0.001 μm to 10 μm; and

b) a porous gellable polymer layer formed on one side or both sides of the polymeric support layer film comprising a polymer-lithium salt complex and having a pore size of less than 10 μm,

wherein the polymeric support layer film comprises at least one material selected from the group consisting of high-density polyethylene, low-density polyethylene, linear low-density polyethylene, polypropylene, high crystalline polypropylene, polyethylene-propylene copolymer, polyethylene-butylene copolymer, polyethylene-hexene copolymer, polyethylene-octene copolymer, polystyrene-butylene-styrene copolymer, polystyrene-ethylene-butylene-styrene copolymer, polystyrene, polyphenylene oxide, polysulfone, polycarbonate, polyester, polyamide, polyurethane, polyacrylate, polyvinylidene chloride, polyvinylidene fluoride, polysiloxane, polyolefin ionomer, polymethyl pentene, hydrogenated oligocyclopentadiene (HOCP), and a copolymer thereof or a derivative thereof,

the polymer of the polymer-lithium salt complex is at least one material selected from the group consisting of polyvinylidene fluoride, polyvinylidene fluoride-chlorotrifluoroethylene copolymer, polyvinylidene fluoride-hexafluoropropylene copolymer, polyethylene oxide, polypropylene oxide, polybutylene oxide, polyurethane, polyacrylonitrile, polyacrylate, polymethyl methacrylate, polyacrylic acid, polyamide, polyacrylamide, polyvinyl acetate, polyvinylpyrrolidone, polytetraethylene glycol diacrylate, polyphenylene oxide, polyester, polyvinylidene chloride polysiloxane, polyolefin ionomer, and a copolymer thereof,

the lithium salt of the polymer-lithium salt complex is at least one lithium salt selected from the group consisting of LiSCN, LiClO 4 , LiCF 3 SO 3 , LiAsF 6 , LiN(CF 3 SO 2 ) 2 , and LiBF 4 ,

the polymeric support layer film and the gellable layer are joined directly to each other, and an interfacial adhesive strength measured by the method according to JIS Z 0237 between the polymeric support layer film and the porous gellable polymer layer is from 150 to 250 g f , and

an air permeability of the multi-component composite membrane is from 100 to 20,000 sec/100 cc.

2. The multi-component composite membrane according to claim 1 , wherein the high crystalline polypropylene has at least one property selected from the group consisting of a density equal to or greater than 0.905 g/cc, a melting point equal to or greater than 164° C., a crystallization temperature equal to or greater than 125° C., crystallinity equal to or greater than 50%, isotacticity (or a Pentad ratio) equal to or greater than 96%, and atactic ratio less than 5%.

3. The multi-component composite membrane according to claim 1 , wherein the polymeric support layer film of a) is a blended film or a laminated film.

4. The multi-component composite membrane according to claim 1 , wherein the gellable polymer layer comprises at least one porous inorganic particle selected from the group consisting of SiO 2 , TiO 2 , Al 2 O 3 , MgO, and B 2 O 3 .

5. The multi-component composite membrane according to claim 1 , wherein a thickness of the polymeric support layer film ranges from 1 to 50 μm, and a thickness of the porous gellable polymer layer ranges from 0.01 to 25 μm.

6. A polymer separator comprising the multi-component composite membrane according to claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058037/0422 →
ASSIGNMENT CONVEYING 50% OF ALL RIGHT, TITLE, AND INTEREST TO TORAY INDUSTRIES, INC. Recorded May 11, 2017
From: LG CHEM, LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 042445/0809 →
ASSIGNMENT CONVEYING 50% OF ALL RIGHT, TITLE AND INTEREST TO TORAY BATTERY SEPARATOR FILM CO., LTD. Recorded Nov 24, 2015
From: LG CHEM, LTD.
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 037276/0620 →