IP Library Granted Patent US 7,169,315
Granted Patent B1
US 7,169,315 · App. 10/111,340 · Granted Jan 30, 2007

Method of producing an aluminium surface with a high total reflectance

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Quick Facts
Patent No.
US 7,169,315
App. No.
10/111,340
Granted
Jan 30, 2007
Kind
B1
Abstract

A method of producing a reflector sheet, which method comprises treating an Al alloy sheet to increase the total reflectance of a surface of the sheet for use as a lighting reflector by bringing the sheet into contact with an acid or alkaline fluid that dissolves aluminium metal, said fluid having a viscosity of less than 0.01 Pa·s, under conditions to remove from 10 nm to 2000 nm of metal from the surface, and cutting or forming the treated Al alloy sheet into the shape of a reflector sheet.

Claims (8)

1. A method of producing a reflector sheet, which method comprises treating a continuous Al alloy sheet to increase the total reflectance of a surface of the sheet to a value of at least 85% by bringing the sheet at a speed of at least 50 m/min into contact for less than 30 seconds with an acid or alkaline fluid that dissolves aluminium metal, said fluid having a viscosity of less than 0.01 Pa·s, wherein from 10 nm to 2000 nm of metal is removed from the surface, and cutting or forming the treated Al alloy sheet into the shape of a reflector sheet.

2. The method as claimed in claim 1 , wherein from 20 nm to 500 nm of metal is removed from the surface.

3. The method as claimed in claim 1 , wherein the Al alloy is a AA1000 or AA3000 or AA5000 or AA6000 or AA8000 series alloy.

4. The method as claimed in claim 1 , wherein the sheet is pack rolled sheet, a matt surface of which is subjected to the action of the acid or alkaline fluid.

5. The method as claimed in claim 1 , wherein the surface of the sheet is subjected to electrolysis in the presence of the fluid.

6. The method as claimed in claim 1 , wherein the treated surface is given a protective organic or inorganic coating.

7. The method of claim 1 , wherein the treated Al alloy sheet is cut or formed into the shape of a lighting reflector.

8. A method of producing a reflector sheet, which method comprises treating an Al alloy sheet to increase the total reflectance of a surface of the sheet to a value of at least 85% by treating the sheet with an acid or alkaline fluid that dissolves aluminium metal for less than 30 seconds, wherein from 10 nm to 2000 nm of metal is removed from the surface, and cutting or forming the treated Al alloy sheet into the shape of a reflector sheet.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Jan 4, 2011
From: BANK OF AMERICA, N.A.
To: NOVELIS INC.; NOVELIS NO. 1 LIMITED PARTNERSHIP; NOVELIS CAST HOUSE TECHNOLOGY LTD.
Reel/Frame 025578/0180 →
RELEASE OF SECURITY INTEREST Recorded Jan 4, 2011
From: UBS AG, STAMFORD BRANCH
To: NOVELIS INC.; NOVELIS NO.1 LIMITED PARTNERSHIP; NOVELIS CAST HOUSE TECHNOLOGY LTD.
Reel/Frame 025580/0904 →
COLLATERAL AGENT SUBSTITUTION Recorded Sep 22, 2008
From: LASALLE BUSINESS CREDIT, LLC
To: BANK OF AMERICA, NATIONAL ASSOCIATION
Reel/Frame 021590/0001 →
RELEASE OF SECURITY INTEREST Recorded Feb 11, 2008
From: CITICORP NORTH AMERICA, INC.
To: NOVELIS CORPORATION; NOVELIS INC.
Reel/Frame 020487/0294 →
SECURITY INTEREST Recorded Aug 24, 2007
From: NOVELIS INC.; NOVELIS NO. 1 LIMITED PARTNERSHIP; NOVELIS CAST HOUSE TECHNOLOGY LTD.
To: LASALLE BUSINESS CREDIT, LLC
Reel/Frame 019744/0262 →
SECURITY AGREEMENT Recorded Aug 17, 2007
From: NOVELIS INC.; NOVELIS NO. 1 LIMITED PARTNERSHIP; NOVELIS CAST HOUSE TECHNOLOGY LTD.
To: UBS AG, STAMFORD BRANCH
Reel/Frame 019714/0384 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2005
From: ALCAN INTERNATIONAL LIMITED
To: NOVELIS INC.
Reel/Frame 016933/0161 →
SECURITY INTEREST Recorded Mar 3, 2005
From: NOVELIS CORPORATION; NOVELIS INC.
To: CITICORP NORTH AMERICA, INC.
Reel/Frame 016369/0282 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2004
From: FURNEAUX, ROBIN CHRISTOPHER; ELLARD, BARRY ROY
To: ALCAN INTERNATIONAL LIMITED
Reel/Frame 014955/0804 →