Wedge mechanism
View Patent ↗A mechanical wedge mechanism comprising base member, output member, and movable wedge member in which frictional connections between mutually movable mechanical members are replaced with shear deformations in elastomeric shims connecting respective surfaces of the members, thus effectively reducing frictional losses in the mechanism.
1. A mechanical wedge mechanism comprising:
a base member having a first contact surface;
an output member having a second contact surface, the output member being supported with its second contact surface opposing the first contact surface of the base member, for motion along an axis which varies the separation between the first and second contact surfaces;
a wedge member disposed between the first and second contact surfaces, having third and fourth non-parallel contact surfaces, the third contact surface of the wedge member being opposed to and conforming with the first contact surface of the base member and the fourth contact surface of the wedge member being opposed to and conforming with the second contact surface of the output member;
the wedge member being supported for movement along an axis substantially perpendicular to the axis of movement of the output member;
a thin constant thickness shim comprising at least one full layer of elastomeric material disposed between and contacting at least one contact surface of the wedge member and either the first contact surface of the base member or the second contact surface of the removable wedge member so that the relative motion between these contact surfaces is accommodated by internal shear said elastomeric layer; and
said thin elastomeric layer having a length l in a dimension parallel to the motion of the wedge, a width w in a dimension normal to the motion of the wedge, and a thickness t in a third dimension, such that a ratio of l/t and a ratio of w/t are both greater than approximately 10.
2. The mechanical wedge mechanism of claim 1 wherein at least one of said shims comprises at least two thin elastomeric layers bonded to opposite sides of an intermediate rigid layer, said thin elastomeric layers satisfying the conditions that the ratio of l/t is greater than approximately 10 and the ratio of w/t is greater than approximately 10.
3. The mechanical wedge mechanism of claim 1 wherein at least one of said shims comprises at least two segments whose combined surface area is smaller than the total contact area separated by said shim.
4. The mechanical wedge mechanism of claim 1 wherein said first and second non-parallel contact surfaces are shaped as coaxial cylindrical or conical surfaces.