IP Library Granted Patent US 7,005,213
Granted Patent B2
US 7,005,213 · App. 10/147,606 · Granted Feb 28, 2006

Ionically conductive additive for zinc-based anode in alkaline electrochemical cells

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Quick Facts
Patent No.
US 7,005,213
App. No.
10/147,606
Granted
Feb 28, 2006
Kind
B2
Abstract

An anode is provided for an electrochemical cell having an ionically conductive additive, such as Laponite® or any alternative clay suitable to improve the transport of hydroxyl ions into anode during discharge.

Claims (15)

1. An electrochemical cell comprising;

a container;

an anode;

a cathode disposed within the container and having an inner surface that defines a centrally disposed void that is filled with a gelled anode comprising a gelled anode mixture comprising an electrolyte, a gelling agent selected from the group consisting of carboxymethyl cellulose, polyacrylic acid, sodium polyacrylate, and salts thereof, and an anode active material including a mercury-free anode active material including zinc and an ionically conductive clay additive that is dispersed throughout the gelled anode mixture and present in an amount effective to improve the transport of hydroxyl ions into the anode during a discharge; and

a separator disposed between the inner surface of the cathode and the gelled anode mixture.

2. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive is a natural clay.

3. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive is a synthetic clay.

4. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive is a synthetic clay having the empirical formula [Na 0.70 0.7+ [(Sig 8 Mg 5.5 Li 0.3 )O 20 (OH) 4 ] 0.7− .

5. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive is selected from the group consisting of kaolinite, montmorillonite, smectite, illiet, and chlorite.

6. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive is a compound comprising a hydroxide coupled with at least one of silicon, magnesium, and lithium.

7. The electrochemical cell as set forth in claim 1 wherein the electrochemical cell is a metal-air cell.

8. The electrochemical cell as set forth in claim 1 wherein the electrochemical cell is selected from the group consisting of an alkaline zinc manganese dioxide cell, a zinc silver oxide cell, a nickel zinc cell, and a zinc bromine cell.

9. The electrochemical cell as set forth in claim 1 wherein the gelled anode mixture further comprises a component selected from the group consisting of aluminum, indium, and lead.

10. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive is present in an amount of 0.3%.

11. The electrochemical cell as set forth in claim 1 wherein the ionically conductive clay additive has a BET surface area of approximately 300 m 2 /gm.

Assignments (11)
PATENT SECURITY AGREEMENT Recorded Dec 30, 2020
From: ENERGIZER BRANDS, LLC; ENERGIZER AUTO, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 054875/0651 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2019
From: SPECTRUM BRANDS, INC.
To: ENERGIZER BRANDS, LLC
Reel/Frame 049417/0526 →
PATENT SECURITY AGREEMENT Recorded Jan 8, 2019
From: ENERGIZER HOLDINGS, INC.; AMERICAN COVERS, LLC; ASSOCIATED PRODUCTS, LLC; CALIFORNIA SCENTS, LLC; ENERGIZER BRANDS, LLC; ENERGIZER MANUFACTURING, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048029/0246 →
RELEASE OF SECURITY INTEREST Recorded Jan 3, 2019
From: ROYAL BANK OF CANADA
To: SPECTRUM BRANDS, INC.
Reel/Frame 049627/0139 →
NOTICE OF SUCCESSOR AGENT AND ASSIGNMENT OF SECURITY INTEREST (INTELLECTUAL PROPERTY) REEL/FRAME 036131/0272 Recorded Jun 5, 2018
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: ROYAL BANK OF CANADA
Reel/Frame 046301/0425 →
SECURITY INTEREST Recorded Jul 20, 2015
From: SPECTRUM BRANDS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 036131/0272 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
To: APPLICA CONSUMER PRODUCTS, INC.; APPLICA CONSUMER PRODUCTS, INC., A CORP. OF FLORIDA; KWIKSET CORPORATION; LIQUID HOLDING COMPANY, INC.; NATIONAL MANUFACTURING CO.; PRICE PFISTER, INC.; ROV HOLDING, INC., A CORP. OF DELAWARE; ROVCAL, INC.; ROVCAL, INC., A CORP. OF CALIFORNIA; RUSSELL HOBBS, INC., A CORP. OF DELAWARE; SALIX ANIMAL HEALTH, LLC; SEED RESOURCES, L.L.C.; SPECTRUM BRANDS, INC.; SPECTRUM BRANDS, INC. AS SUCCESSOR IN INTEREST TO ROVCAL, INC.; SPECTRUM BRANDS, INC., A CORP. OF DELAWARE; TELL MANUFACTURING, INC.; TETRA HOLDING (US), INC., A CORP. OF DELAWARE; TETRA HOLDINGS (US), INC.; UNITED INDUSTRIES CORPORATION; UNITED INDUSTRIES CORPORATION AS SUCCESSOR IN INTEREST TO LIQUID HOLDING COMPANY, INC.; UNITED PET GROUP, INC.; UNITED PET GROUP, INC., A CORP. OF DELAWARE
Reel/Frame 036102/0001 →
MERGER Recorded Nov 10, 2014
From: ROVCAL, INC.
To: SPECTRUM BRANDS, INC.
Reel/Frame 034136/0718 →
PATENT SECURITY AGREEMENT Recorded Dec 28, 2012
From: SPECTRUM BRANDS, INC.; UNITED INDUSTRIES CORPORATION; UNITED PET GROUP, INC.; APPLICA CONSUMER PRODUCTS, INC.; ROVCAL, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 029536/0634 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2009
From: GOLDMAN SACHS CREDIT PARTNERS L.P.
To: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
Reel/Frame 022951/0236 →
SECURITY AGREEMENT Recorded Jun 27, 2007
From: AQUARIA, INC.; AQUARIUM SYSTEMS, INC.; UNITED PET GROUP, INC.; SPECTRUM BRANDS, INC. (FORMERLY KNOWN AS RAYOVAC CORPORATION); ROVCAL, INC.; SOUTHERN CALIFORNIA FOAM, INC.; TETRA HOLDING (US), INC.; UNITED INDUSTRIES CORPORATION
To: GOLDMAN SACHS CREDIT PARTNERS L.P., AS COLLATERAL AGENT
Reel/Frame 019477/0974 →