IP Library Granted Patent US 7,142,754
Granted Patent B2
US 7,142,754 · App. 10/169,126 · Granted Nov 28, 2006

Plastic optical fiber, plastic optical fiber cables, optical fiber cables with plugs with copolymer

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Quick Facts
Patent No.
US 7,142,754
App. No.
10/169,126
Granted
Nov 28, 2006
Kind
B2
Abstract

This invention relates to a copolymer prepared by polymerizing at least a vinyl compound (A) which gives a homopolymer with a refractive index of 1.50 or more, a fluoroalkyl (meth)acrylate (B) represented by the following formula (1) and methyl methacrylate (C), wherein a weight ratio of monomer (A) component/monomer (B) component ((A)/(B)) in the copolymer is within the range of 0.2 to 1; as well as a plastic optical fiber and a plastic optical fiber cable comprising a clad made of the copolymer. This invention can provide a plastic optical fiber and a plastic optical fiber cable exhibiting a reduced transmission loss, minimizing increase in a transmission loss even when being held as a bobbin-wound form, exhibiting a reduced bend loss and can transmit a wide-band data. (In the above formula, X represents H or CH 3 ; and Rf represents fluoroalkyl having 7 to 14 carbon atoms both inclusive and 13 to 25 fluorine atoms both inclusive.).

Claims (36)

1. A plastic optical fiber comprising:

a core made of a polymethylmethacrylate or a copolymer mainly containing methyl methacrylate unit; and

a clad made of a copolymer prepared by polymerizing at least a vinyl compound (A) which gives a homopolymer with a refractive index of 1.50 or more, fluoroalkyl (meth)acrylate (B) represented by the following formula (1) and methyl methacrylate (C), wherein a weight ratio of monomer (A) component/monomer (B) component ((A)/(B)) in the copolymer is within the range of 0.2 to 1:

wherein X represents H or CH 3; and Rf represents a fluoroalkyl having 7 to 14 carbon atoms both inclusive and 13 to 25 fluorine atoms both inclusive,

wherein the copolymer has a refractive index of 1.45 or more and a rupture deflection of 7.5 mm or more as determined by the ASTM D790 bending test (test piece dimensions; length: 5 inch, width: 0.5 inch, thickness: 0.25 inch; distance between supports: 10 cm; head speed: 3 mm/min),

wherein the plastic optical fiber has a numerical aperture of 0.35 or less and a transmission loss of 150 dB/km or less at a driving NA of 0.1 for a wavelength of 650 nm, and

wherein the copolymer for the clad comprises a benzyl methacrylate unit as the monomer (A) component.

2. The plastic optical fiber as claimed in claim 1 , further comprising a protective layer with which the plastic fiber is coated.

3. The plastic optical fiber as claimed in claim 1 , wherein increase in a transmission loss is 80 dB/km or less when the plastic optical fiber is heated at 60° C. for 24 hours while being wound under a winding tension of 700 gf around a periphery of a cylinder with a cross-sectional diameter of 20 cm.

4. A plastic optical fiber cable comprising the plastic optical fiber as claimed in claim 1 coated with a coating layer.

5. The plastic optical fiber cable as claimed in claim 4 , wherein increase in a transmission loss is 80 dB/km or less when the plastic optical fiber cable is heated at 60° C. for 24 hours while being wound under a winding tension of 1000 gf around a periphery of a cylinder with a cross-sectional diameter of 20 cm.

6. The plastic optical fiber cable with a plug wherein a plug is attached at least to one end of the plastic optical fiber cable as claimed in claim 4 .

7. The plastic optical fiber as claimed in claim 1 , wherein the copolymer for the clad comprises a monomer unit consisting of a (meth)acrylate represented by the following formula (2) or methyl acrylate (D) as a copolymer component:

wherein X represents H or CH 3; and Rm represents an alkyl having 2 to 4 carbon atoms both inclusive.

8. The plastic optical fiber as claimed in claim 1 , wherein the content of the monomer (A) component in the copolymeris 10 wt. % or more.

9. The plastic optical fiber as claimed in claim 1 , wherein the content of the monomer (A) in the copolymer is 10 wt. % to 40 wt. %.

10. A plastic optical fiber comprising:

a core made of a polymethylmethacrylate or a copolymer mainly containing methyl methacrylate unit; and

a clad made of a copolymer prepared by polymerizing at least a vinyl compound (A) which gives a homopolymer with a refractive index of 1.50 or more, fluoroalkyl (meth)acrylate (B) represented by the following formula (1) and methyl methacrylate (C),

wherein a weight ratio of monomer (A) component/monomer (B) component ((A)/(B)) in the copolymer is within the range of 0.2 to 1:

wherein X represents H or CH 3; and Rf represents a fluoroalkyl having 7 to 14 carbon atoms both inclusive and 13 to 25 fluorine atoms both inclusive,

wherein the copolymer has a refractive index of 1.45 or more and a rupture deflection of 7.5 mm or more as determined by the ASTM D790 bending test (test piece dimensions; length: 5 inch, width: 0.5 inch, thickness: 0.25 inch; distance between supports: 10 cm; head speed: 3 mm/min),

wherein the plastic optical fiber has a numerical aperture of 0.35 or less and a transmission loss of 150 dB/km or less at a driving NA of 0.1 for a wavelength of 650 nm, and

wherein the copolymer for the clad comprises an aromatic vinyl compound unit as the monomer (A) component.

11. The plastic optical fiber as claimed in claim 10 , further comprising a protective layer with which the plastic fiber is coated.

12. The plastic optical fiber as claimed in claim 10 , wherein an increase in a transmission loss is 80 dB/km or less when the plastic optical fiber is heated at 60° C. for 24 hours while being wound under a winding tension of 700 gf around a periphery of a cylinder with a cross-sectional diameter of 20 cm.

13. A plastic optical fiber cable comprising the plastic optical fiber as claimed in claim 10 coated with a coating layer.

14. The plastic optical fiber cable as claimed in claim 13 , wherein an increase in a transmission loss is 80 dB/km or less when the plastic optical fiber cable is heated at 60° C for 24 hours while being wound under a winding tension of 1000 gf around a periphery of a cylinder with a cross-sectional diameter of 20 cm.

15. The plastic optical fiber cable with a plug wherein a plug is attached at least to one end of the plastic optical fiber cable as claimed in claim 10 .

16. The plastic optical fiber as claimed in claim 10 , wherein the copolymer for the clad comprises a monomer unit consisting of a (meth)acrylate represented by the following formula (2) or methyl acrylate (D) as a copolymer component:

wherein X represents H or CH 3; and Rm represents an alkyl having 2 to 4 carbon atoms both inclusive.

17. The plastic optical fiber as claimed in claim 10 , wherein the content of the monomer (A) component in the copolymeris 6 wt. % or more.

18. The plastic optical fiber as claimed in claim 10 , wherein the content of the monomer (A) in the copolymer is 6 wt. % to 25 wt. %.

19. The plastic optical fiber as claimed in claim 10 , wherein the coploymer for the clad comprises a styrene unit as the monomer (A) component.

20. The plastic optical fiber as claimed in claim 19 , wherein the content of the monomer (A) component in the copolymer is 6 wt. % or more.

21. The plastic optical fiber as claimed in claim 19 , wherein the content of the monomer (A) in the copolymer is 6 wt. % to 25 wt. %.

Assignments (1)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →