IP Library Granted Patent US 6,949,195
Granted Patent B2
US 6,949,195 · App. 10/180,216 · Granted Sep 27, 2005

System and method for removing contaminants from liquid

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Quick Facts
Patent No.
US 6,949,195
App. No.
10/180,216
Granted
Sep 27, 2005
Kind
B2
Abstract

A method for removing contaminants from a liquid includes filtering objects of a relatively large dimension. The liquid is then mixed with additives to adjust the chemistry of the liquid. The liquid is pressurized and directed through a gasification device to dissolve gas into the liquid. This is accomplished by directing the liquid into an inlet of a hydrocyclone of the gasification device, directing the liquid exiting the hydrocyclone upwards to remove large bubbles, and removing liquid containing dissolved gas from a bottom portion of a vessel of the gasification device. The pressure of the liquid is then reduced and the liquid is introduced into a separation tank, and the contaminants are removed from the liquid by stratification. The treated water is removed from the separation tank, and sludge formed by skimming flocs from a liquid surface of the tank is subjected to a dewatering process.

Claims (55)

1. A method for removing contaminants from a liquid, comprising the steps of:

mixing the liquid to be treated with additives, wherein the mixing step comprises directing the liquid through a series of hydrocyclones and adding one or more additives at each hydrocyclone;

pressurizing the liquid;

dissolving gas into the liquid;

reducing the pressure of the liquid, allowing the released gas bubbles to co-mingle with the homogenous mixture as they form; and

separating the contaminants from the liquid by stratification.

2. The method of claim 1 , including the step of filtering contaminant objects larger than a predetermined size from the liquid.

3. The method of claim 1 , including the step of adding additives to the liquid after the dissolving step.

4. The method of claim 1 , wherein the additives comprise at least one of a pH adjusting chemical, a reducing agent, a polymeric coagulant, a flocculant, and an absorbent.

5. The method of claim 1 , wherein the mixing step comprises the utilization of a batch tank equipped with a mixer.

6. A method for removing contaminants from a liquid, comprising the steps of:

mixing the liquid to be treated with additives;

pressurizing the liquid;

dissolving gas into the liquid;

reducing the pressure of the liquid, allowing the released gas bubbles to co-mingle with the homogenous mixture as they form; and

separating the contaminants from the liquid by stratification;

wherein the dissolving step comprises directing the liquid through a gasification device, the dissolving step further comprising introducing the liquid an inlet of a hydrocyclone of the gasification device, directing the liquid exiting the hydrocyclone upwards to a liquid surface layer to remove large bubbles, and removing liquid containing dissolved gas from a bottom portion of a vessel of the gasification device.

7. The method of claim 1 , wherein the mixing step comprises directing the liquid through a floc tube having multiple bends and adding one or more additives.

8. The method of claim 1 , wherein the mixing step comprises directing the liquid through in-line mixers and adding one or more additives.

9. The method of claim 1 , wherein the dissolving step comprises directing the liquid through a gasification device.

10. The method of claim 9 , wherein the dissolving step further comprises introducing the liquid into an inlet of a hydrocyclone of the gasification device, directing the liquid exiting the hydrocyclone upwards to a liquid surface layer to remove large bubbles, and removing liquid containing dissolved gas from a bottom portion of a vessel of the gasification device.

11. The method of claim 1 , wherein the lowering pressure step comprises forcing the liquid through an orifice plate.

12. The method of claim 1 , wherein the lowering pressure step comprises forcing the liquid through a hydrocyclone.

13. The method of claim 1 , wherein the separating step comprises introducing the liquid into a separation tank.

14. The method of claim 13 , wherein the separation step further comprises introducing the liquid at the bottom so as to slow the flow of the liquid and cause the liquid to rise, cause small bubbles to expand, and create flocs.

15. The method of claim 14 , including the step of directing the treated liquid into a second chamber having an adjustable weir and draining the treated fluid from the third chamber.

16. The method of claim 14 , including the step of directing sludge formed by the skimmed flocs to a dewatering system.

17. The method of claim 1 , wherein the pressurizing step comprises introducing pressurized gas into the liquid stream.

18. A method for removing contaminants from a liquid, comprising the steps of:

mixing the liquid to be treated with additives;

pressurizing the liquid by introducing pressurized gas into the liquid stream;

dissolving gas into the liquid by introducing the liquid into an inlet of a hydrocyclone of a gasification device, directing the liquid exiting the hydrocyclone upwards to a liquid surface layer to remove large bubbles, and removing liquid containing dissolved gas from a bottom portion of a vessel of the gasification device;

reducing the pressure of the liquid; and

separating the contaminants from the liquid utilizing a multi-chambered stratification separation tank.

19. The method of claim 18 , including the step of filtering contaminant objects larger than a predetermined size from the liquid.

20. The method of claim 18 , including the step of adding additives to the liquid after the dissolving step.

21. The method of claim 18 , wherein the additives comprise at least one of a pH adjusting chemical, a reducing agent, a polymeric coagulant, a flocculant, and an absorbent.

22. The method of claim 18 , wherein the mixing step comprises the utilization of a batch tank equipped with a mixer, directing the liquid through a series of hydrocyclones and adding one or more additives at each hydrocyclone, directing the liquid through a floc tube having multiple bends and adding one or more additives, or directing the liquid through in-line mixers and adding one or more additives.

23. The method of claim 18 , wherein the lowering pressure step comprises forcing the liquid through an orifice plate or forcing the liquid through a hydrocyclone.

24. The method of claim 18 , wherein the separation step further comprises:

introducing the liquid at the bottom of the tank so as to slow the flow of the liquid and cause the liquid to rise, cause small bubbles to expand, and create flocs;

directing the treated liquid into a second chamber having an adjustable weir and draining the treated fluid from the second chamber; and

directing sludge formed by the skimmed flocs to a dewatering system.

25. A method for removing contaminants from a liquid, comprising the steps of:

filtering contaminant objects larger than a predetermined size from the liquid;

mixing the liquid to be treated with additives comprising at least one of a pH adjusting chemical, a reducing agent, a polymeric coagulant, a flocculant, and an absorbent;

pressurizing the liquid by introducing pressurized gas into the liquid stream;

dissolving gas into the liquid by introducing the liquid into an inlet of a hydrocyclone of a gasification device, directing the liquid exiting the hydrocyclone upwards to a liquid surface layer to remove large bubbles, and removing liquid containing dissolved gas from a bottom portion of a vessel of the gasification device;

reducing the pressure of the liquid by forcing the liquid through an orifice plate or a hydrocyclone; and

separating the contaminants from the liquid by:

introducing the liquid at the bottom of a stratification separation tank so as to slow the flow of the liquid and cause the liquid to rise, cause small bubbles to expand, and create flocs;

directing the treated liquid into a second chamber having an adjustable weir and draining the treated fluid from the second chamber; and

directing sludge formed by the skimmed flocs to a dewatering system.

26. The method of claim 25 , including the step of adding additives to the liquid after the dissolving step.

27. The method of claim 25 , wherein the mixing step comprises the utilization of a batch tank equipped with a mixer, directing the liquid through a series of hydrocyclones and adding one or more additives at each hydrocyclone, directing the liquid through a floc tube having multiple bends and adding one or more additives, or directing the liquid through in-line mixers and adding one or more additives.