IP Library Granted Patent US 6,966,610
Granted Patent B2
US 6,966,610 · App. 10/203,007 · Granted Nov 22, 2005

Treatment of rock surfaces

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Quick Facts
Patent No.
US 6,966,610
App. No.
10/203,007
Granted
Nov 22, 2005
Kind
B2
Abstract

A method for providing a protective coating in a mine comprising spraying onto the rock surfaces of the mine a hot melt adhesive in an amount to form a coating at least 1 mm, preferably at least 2 mm in thickness and allowing the coating to solidify. The hot melt adhesive preferably has a melting point on the range from 70 to 250 degrees Centigrade and may include a filler such as an inert material in finely divided form such as ground limestone, mica, sand and silica, the filler comprising between 1 and 40% by weight of the combined weight of adhesive and filler.

Claims (16)

1. A method for providing a protective coating on at least one rock surface in a mine comprising the steps of:

(a) providing a source of a solid thermoplastic polymeric hot melt adhesive;

(b) forming a melt-flow of the hot melt adhesive from the source thereof;

(c) spraying a sufficient amount of the melt-flow of hot melt adhesive onto the at least one rock surface of the mine to form a coating thereon of at least 1 mm in thickness, and

(d) allowing the coating to solidify thereby to provide a protective coating on the at least one rock surface of the mine.

2. A method as recited in claim 1 wherein step (c) is practiced by spraying the walls and roof of the mine.

3. A method as recited in claim 1 wherein step (c) is practiced by spraying sufficient hot melt adhesive so as to form a coating at least 2 mm thick.

4. A method as recited in claim 1 wherein step (a) is practiced using a hot melt adhesive having a tensile strength of at least 500 psi, a minimum elongation of 50%, a minimum adhesion to concrete of 300 psi, and a maximum viscosity of 70,000 cps at 350° F.

5. A method as recited in claim 1 wherein step (a) is further practiced using as the hot melt adhesive one having a filler comprising an inert mineral in finely divided form, the filler comprising between about 1–40% by weight of the combined weight of adhesive and filler.

6. A method as recited in claim 5 , wherein the filler is at least one selected from the group consisting of ground limestone, alumina trihydrate, mica, sand and silica.

7. A method as recited in claim 1 wherein step (a) is further practiced using as the hot melt adhesive one have a melting point in the range from about 70 to 250° C. and a filler that will impart fire retarding properties.

8. A method as recited in claim 7 , wherein the filler includes alumina trihydrate.

9. A method as recited in claim 1 , wherein the hot melt adhesive is in the form of solid chips or a solid block.

10. A method as recited in claim 1 or 9 , wherein step (b) is practiced by electrically heating the solid hot melt adhesive to form a melt flow thereof.

11. A method as recited in claim 10 , wherein step (c) further comprises the steps of (c1) supplying the melt-flow of hot melt adhesive to a spray gun, and (c2) providing the spray gun with compressed air to thereby spray the melt-flow of hot melt adhesive therefrom.

12. A method as recited in claim 1 , wherein step (c) further comprises the steps of (c1) supplying the melt-flow of hot melt adhesive to a spray gun, and (c2) providing the spray gun with compressed air to thereby spray the melt-flow of hot melt adhesive therefrom.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2004
From: FOSROC INTERNATIONAL LIMITED
To: FOSROC MINING INTERNATIONAL LIMITED
Reel/Frame 014399/0085 →
CHANGE OF NAME Recorded Mar 5, 2004
From: FOSROC MINING INTERNATIONAL LIMITED
To: MINOVA INTERNATIONAL LIMITED
Reel/Frame 014399/0089 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2002
From: MILLS, PETER S.
To: FOSROC INTERNATIONAL LIMITED
Reel/Frame 013356/0044 →