IP Library Granted Patent US 6,869,980
Granted Patent B2
US 6,869,980 · App. 10/220,899 · Granted Mar 22, 2005

Polymer blend membranes for use in fuel cells

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Quick Facts
Patent No.
US 6,869,980
App. No.
10/220,899
Granted
Mar 22, 2005
Kind
B2
Abstract

The present invention relates to novel polymer blend membranes comprising a functional polymer based on sulfonated aryl polymers, a reinforcing polymer based on aminated or nitrated polyether sulfones and/or polyether ether sulfone and a plasticizer, and also their use as polymer electrolyte membrane in fuel cells, in particular in low-temperature fuel cells.

Claims (26)

1. A membrane comprising:

A) at least one functional polymer based on one or more aryl polymers bearing sulfonic acid groups,

B) at least one reinforcing polymer which is based on one or more aminated polyether sulfones/polyether ether sulfones or nitrated polyether sulfones/polyether ether sulfones and, as a result of its interaction with the functional polymer, improves the stability of the membrane in respect of the swelling behavior and

C) at least one plasticizer which reduces the brittleness of the above-mentioned polymers.

2. The membrane according to claim 1 , wherein said functional polymer further comprises the sulfonated aryl polymer comprising aromatic building blocks selected from the group consisting of:

and thermally stable linking units selected from the group consisting of:

3. The membrane according to claim 2 , wherein said sulfonated aryl polymer being selected from the group consisting of sulfonated polyether ether ketone, sulfonated polyether ketone, sulfonated polyether ether ketone ketone, sulfonated polyether sulfone and sulfonated polyether ether sulfone or PBI.

4. The membrane according to claim 3 , wherein the sulfonated aryl polymer has a degree of sulfonation of from 0.1 to 100%.

5. The membrane according to claim 1 , wherein the sulfonated aryl polymer being employed in amounts of from 30 to 99.9% by weight, based on the total polymer.

6. The membrane according to claim 1 , wherein said reinforcing polymer further comprises one or more aminated polyether sulfones and polyether ether sulfones comprising the structural units:

where x are each, independently of one another, 0, 1, 2, 3 or 4.

7. The membrane claim 1 , wherein said reinforcing polymer further comprises one or more nitrated polyether sulfones and polyether ether sulfones comprising the structural units:

where x are each, independently of one another, 0, 1, 2, 3 or 4.

8. The membrane according to claim 6 , wherein said reinforcing polymer further comprises an aminated polyether sulfone or an aminated polyether ether sulfone comprising the structural units of the types:

9. The membrane according to claim 7 , wherein said reinforcing polymer further comprises a nitrated polyether sulfone or a nitrated polyether ether sulfone comprising the structural units of the types

10. The membrane according to claim 1 , wherein the reinforcing polymer being employed in amounts of from 0.1 to 70% by weight, based on the total polymer.

11. The membrane according to claim 1 , wherein the plasticizer reduces the brittleness of the membrane produced from the polymer blend.

12. The membrane according to claim 11 , wherein the plasticizer is inert under the conditions prevailing in a fuel cell.

13. The membrane according to claim 12 , wherein the plasticizer is miscible and compatible with the functional and reinforcing polymers.

14. The membrane according to claim 13 , wherein the plasticizer is soluble in dimethylformamide (DMF), dimethyl sulfoxide (DMSO), N-methylpyrrolidone (NMP) or N,N-dimethylacetamide (DMAC).

15. The membrane according to claim 14 , wherein a linear polyvinylidene fluoride (PVDF) is used as plasticizer.

16. The membrane according to claim 1 , wherein the plasticizer content is up to 5% by weight, based on the total polymer.

17. The membrane according to claim 1 which consists of a plurality of identical or different layers (multilayer).

18. The membrane according to claim 17 further comprises at least two different layers selected from the group consisting of sulfonated polyether ketone and aminated polyether sulfone, sulfonated polyether ketone and nitrated polyether sulfone, sulfonated polyether ketone and aminated polyether sulfone and plasticizer, sulfonated polyether ketone and nitrated polyether sulfone and plasticizer.

19. A membrane electrode units (MEA) for fuel cells, in particular for low-temperature fuel cells at an operating temperature of from 10° C. to 200° C. comprising a polymer electrolyte membrane as claimed in any one or more of claims 1 - 18 .

20. A fuel cell comprising a polymer electrolyte membrane as claimed in one or more of claims 1 to 18 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2005
From: CELANESE VENTURES GMBH
To: PEMEAS GMBH
Reel/Frame 017325/0323 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2005
From: HOECHST AG
To: AVENTIS PHARMA DEUTSCHLAND
Reel/Frame 017223/0694 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2005
From: CLEANESE VENTURES GMBH
To: PEMEAS GMBH
Reel/Frame 017230/0181 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2002
From: CUI, WEI
To: CELANESE VENTURES GMBH
Reel/Frame 013976/0715 →