IP Library Granted Patent US 7,449,629
Granted Patent B2
US 7,449,629 · App. 10/224,983 · Granted Nov 11, 2008

Solar panel including a low moisture vapor transmission rate adhesive composition

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Quick Facts
Patent No.
US 7,449,629
App. No.
10/224,983
Granted
Nov 11, 2008
Kind
B2
Abstract

A solar panel including a photovoltaic material layer; a backing panel; and an adhesive layer disposed between and adhering together the photovoltaic material layer and the backing panel, in which the adhesive layer comprises an adhesive composition, the adhesive composition comprising a low MVTR polymer or copolymer and a silane-modified polymer or copolymer. In another embodiment, the solar panel includes module wire openings which are filled by an adhesive composition comprising a low MVTR polymer or copolymer and a silane-modified polymer or copolymer. A method of making the solar panel is provided.

Claims (14)

1. A solar panel comprising:

a front panel;

a photovoltaic material layer deposited either directly on the front panel or directly on an anti-reflective coating formed between the front panel and the photovoltaic material layer;

a backing panel;

an adhesive layer adhering the photovoltaic material layer to the backing panel;

wherein the adhesive layer comprises an adhesive composition, the adhesive composition comprising a low MVTR polymer or copolymer and a silane-modified polymer or copolymer, wherein the silane-modified polymer or copolymer is provided to the adhesive preformed and is different from the low MVTR polymer or copolymer; and

wherein the silane-modified polymer or copolymer is a silane-crosslinkable halogenated polymer composition comprising a mixture of 100 parts by weight of a halogenated polymer and about 0.1 to about 20 parts by weight of an amino group-containing silane compound having the following general structure:

RHNR′Si(OR″) 3

wherein R is hydrogen, an alkyl or a phenyl group, R′ is an alkylene group, OR″is an alkoxy or alkoxyalkoxy group having 1 to 6 carbon atoms.

2. A method of fabricating a solar panel comprising a front panel, a photovoltaic material layer deposited either directly on the front panel or directly on an anti-reflective coating formed between the front panel and the photovoltaic material layer and a backing panel, the method comprising:

(a) forming an adhesive composition having a low moisture vapor transmission rate by combining a low MVTR polymer or copolymer with a silane-modified polymer or copolymer, wherein the silane-modified polymer or copolymer is provided to the adhesive preformed and is different from the low MVTR polymer or copolymer;

(b) adhering the photovoltaic material layer to the backing panel using the adhesive composition; and

(c) cross-linking the silane-modified polymer or copolymer;

wherein the low MVTR polymer or copolymer comprises at least one of a polyisobutylene, an isobutylene-isoprene copolymer, an isobutylene-isoprene-divinylbenzene copolymer, a chlorinated or brominated butyl rubber, an isobutylene-brominated p-methylstyrene copolymer, an isobutylene-p-methylstyrene copolymer, a chlorosulfonated polyethylene, an ethylene-alkyl (meth)acrylate copolymer, an acrylonitrile-butadiene copolymer, polychloroprene and mixtures of two or more thereof.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Oct 8, 2016
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
To: QUANEX BUILDING PRODUCTS CORPORATION; WII HOLDING, INC.; QUANEX SCREENS LLC; QUANEX HOMESHIELD LLC; QUANEX IG SYSTEMS, INC.; MIKRON INDUSTRIES, INC.; MIKRON WASHINGTON LLC; WOODCRAFT INDUSTRIES, INC.; BRENTWOOD ACQUISITION CORP.; PRIMEWOOD, INC.; WII COMPONENTS, INC.; WOODCRAFT INTERNATIONAL, INC.; EDGETECH HOLDING CO.
Reel/Frame 040293/0152 →
RELEASE OF SECURITY INTEREST Recorded Oct 7, 2016
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: QUANEX IG SYSTEMS, INC.
Reel/Frame 039968/0924 →
SECURITY INTEREST Recorded Aug 5, 2016
From: QUANEX IG SYSTEMS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 039358/0506 →
SECURITY INTEREST Recorded Nov 11, 2015
From: QUANEX IG SYSTEMS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 037008/0377 →
SECURITY AGREEMENT Recorded Nov 4, 2015
From: QUANEX BUILDING PRODUCTS CORPORATION; WII HOLDING, INC.; QUANEX SCREENS LLC; QUANEX HOMESHIELD LLC; QUANEX IG SYSTEMS, INC.; MIKRON INDUSTRIES, INC.; MIKRON WASHINGTON LLC; WOODCRAFT INDUSTRIES, INC.; BRENTWOOD ACQUISITION CORP.; PRIMEWOOD, INC.; WII COMPONENTS, INC.; WOODCRAFT INTERNATIONAL, INC.; EDGETECH HOLDING CO.; EDGETECH (UK) LIMITED; H L PLASTICS LIMITED; EDGETECH EUROPE GMBH
To: WELLS FARGO BANK NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 037045/0227 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2012
From: TRUSEAL TECHNOLOGIES, INC.
To: QUANEX IG SYSTEMS, ICN.
Reel/Frame 028502/0784 →
RELEASE OF SECURITY INTEREST Recorded Jul 3, 2012
From: COMERICA BANK
To: TRUSEAL TECHNOLOGIES, INC.
Reel/Frame 028486/0333 →
SECURITY INTEREST Recorded Apr 8, 2004
From: TRUSEAL TECHNOLOGIES, INC.
To: COMERICA BANK, AS AGENT
Reel/Frame 015177/0969 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2003
From: FERRI, LOUIS ANTHONY; MILANO, STEVEN MICHAEL
To: TRUSEAL TECHNOLOGIES, INC.
Reel/Frame 013446/0151 →