IP Library Granted Patent US 6,958,118
Granted Patent B2
US 6,958,118 · App. 10/229,680 · Granted Oct 25, 2005

Self-cleaning water filtration system and method

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Quick Facts
Patent No.
US 6,958,118
App. No.
10/229,680
Granted
Oct 25, 2005
Kind
B2
Abstract

A self-cleaning water filtration system includes a pre-filter to filter oils and relatively medium sized particles in a water flow, a multi-stage filter to purify and provide a second level of filtration to the water flow, and a self-cleaning filter to provide a third level of filtration to the water flow. Water flow through the filter media of the self-cleaning filter is redirected to flush waste to a containment-tank filter. The self-cleaning filter has a purge output, which may spray the pre-filter to substantially remove particles from the pre-filter for collection in the containment tank. The multi-stage filter may have at least two layers of filter media. The pre-filter may be disposable and comprised of a mineral sanitizer positioned between two layers of an oil absorbing fabric.

Claims (54)

1. A self-cleaning filtration system comprising:

a pre-filter to filter oils and particles in a water flow;

a multi-stage filter;

a self-cleaning filter to further filter the water flow;

a containment tank to receive waste from a purge output of the self-cleaning filter when the water flow through the filter media of the self-cleaning filter is redirected; and

the purge output including a means to spray the pre-filter with redirected water to remove at least some of the particles from the pre-filter for collection in the containment tank, and wherein redirected water from the purge output is recirculated after filtering through the multistage filter.

2. The system of claim 1 , wherein the purge output has a nozzle to spray the pre-filter with redirected water to remove at least some of the particles from the pre-filter for collection in the containment tank, and wherein the water flow through the filter media of the self-cleaning filter is redirected in response to an occurrence of either a change in output water pressure of the self-cleaning filter or an indication from a timer that occurs on a regular basis.

3. The system of claim 2 wherein the pre-filter provides a first level of filtration and the self cleaning filter provides a third level of filtration,

wherein the multi-stage filter is to at least partially purify and provide a second level of filtration to the water flow, the multi-stage filter comprising a plurality of layers of media, and

wherein the water flow is pulled through the multistage filter.

4. The system of claim 3 wherein the multi-stage filter includes at least two layers of filter media, each layer comprising either charcoal, sand, paper, zeolite, sponge, carbon, rock, stone, cloth, mineral or fiber.

5. The system of claim 4 wherein the at least two layers of filter media reside in interlocking units and are separably removable and replaceable, and

wherein the filter media of at least one of the layers is viewable through a see-through material.

6. The system of claim 5 wherein the at least two layers of filter media include a first layer to substantially remove relatively small sized particles, and a second layer to at least partially purify the water flow, and

wherein the relatively small sized particles comprise particles ranging in size between approximately five and twenty microns.

7. The system of claim 4 further comprising a pump positioned between the multi-stage filter and the self-cleaning filter to generate the water flow by drawing water through the pre-filter and the multi-stage filter and to pump water through the self-cleaning filter.

8. The system of claim 2 wherein the pre-filter includes a first-level media that is disposable and comprises an oil absorbing fabric, and

wherein the purge output is to spray a surface of the pre-filter with the redirected water to remove at least some of the particles from the pre-filter for collection in the containment tank.

9. The system of claim 8 wherein the pre-filter further comprises a mineral sanitizer positioned between two layers of the oil absorbing fabric.

10. The system of claim 2 further comprising a skimmer to trap debris from a surface of water prior to filtering by the pre-filter.

11. The system of claim 1 further comprising a sanitizer injector positioned in the water flow before a pump to inject a sanitizing agent into the water, wherein an impeller of the pump acts to mix the sanitizing agent in the water.

12. The system of claim 1 wherein the self-cleaning filter has an output to direct the water flow to jets when the water flow through the filter media of the self-cleaning filter is not redirected.

13. The system of claim 1 wherein the self-cleaning filter includes one or more valves actuated by a controller to reverse the water flow through the self-cleaning filter, the controller responsive to either a time or a pressure input.

14. The system of claim 1 wherein the self-cleaning filter is a first self cleaning filter and wherein the system further comprises:

a first pump positioned between the multi-stage filter and the self-cleaning filter to generate a first water flow by drawing water through the pre-filter and the multi-stage filter and to pump water through the first self-cleaning filter.

15. The system of claim 14 further comprising:

a second self-cleaning filter having a purge output to provide waste to the containment tank when water through the second self-cleaning filter is redirected; and

a second pump to generate a second water flow by drawing water through a suction inlet and to pump water through the second self-cleaning filter.

16. The system of claim 15 wherein the containment tank is to receive waste from purge outputs of the first and second self-cleaning filters for removal when the respective water flow through either the first or second self-cleaning filter is redirected.

17. A self-cleaning filtration system comprising:

a pre-filter to provide a first level of filtration to filter oils and particles in a water flow;

a multi-stage filter to at least partially purify and provide a second level of filtration to the water flow, the multi-stage filter comprising a plurality of layers of media;

a self-cleaning filter to provide a third level of filtration to the water flow, wherein the water flow through filter media of the self-cleaning filter is redirected to flush waste from the self cleaning filter;

a containment tank to receive the waste from a purge output of the self-cleaning filter when the water flow through the filter media of the self-cleaning filter is redirected,

wherein the water flow through the filter media of the self-cleaning filter is redirected in response to an occurrence of either a change in output water pressure of the self-cleaning filter or an indication from a timer that occurs on a regular basis, and

wherein the purge output has a nozzle to spray a first-level media of the pre-filter to substantially remove the particles from the pre-filter for collection in the containment tank when the water flow through the filter media of the self-cleaning filter is redirected.

18. The system of claim 17 wherein the containment tank includes a removable basket.

19. A self-cleaning filtration system comprising:

a pre-filter to provide a first level of filtration to filter oils and particles in a water flow;

a multi-stage filter to at least partially purify and provide a second level of filtration to the water flow, the multi-stage filter comprising a plurality of layers of media;

a first self-cleaning filter to provide a third level of filtration to the water flow, wherein the water flow through filter media of the first self-cleaning filter is redirected to flush waste from the self cleaning filter;

a first pump positioned between the multi-stage filter and the self-cleaning filter to generate a first water flow by drawing water through the pre-filter and the multi-stage filter and to pump water through the first self-cleaning filter;

a second self-cleaning filter;

a second pump to generate a second water flow by drawing water through a suction inlet and to pump water through the second self-cleaning filter; and

a containment tank to receive waste from purge outputs of the first and second self-cleaning filters for removal when the respective water flow through either the first or second self-cleaning filter is redirected,

wherein the purge outputs direct water through a nozzle to spray a first-level media of the pre-filter to remove the particles that reside on the pre-filter for collection in the containment tank when the respective water flow through either the first or second self-cleaning filter is redirected.

20. The system of claim 1 wherein the water flow through the filter media of the self-cleaning filter is redirected in response to a pressure differential between an input and an output of the self-cleaning filter.

21. The system of claim 1 wherein the water flow through the filter media of the self-cleaning filter is redirected in response to an output pressure of the self-cleaning filter dropping below a predetermined level.

22. A filtration system comprising:

a pre-filter to provide a first level of filtration to filter oils and relatively medium sized particles in a water flow;

a multi-stage filter; to at least partially purify and provide a second level of filtration to the water flow, the multi-stage filter comprised of a plurality of layers of media; and

a self-cleaning filter to provide a third level of filtration to further filter the water flow, wherein the water flow through filter media of the self-cleaning filter is redirected to flush waste from the self cleaning filter, and

wherein a purge output of the self-cleaning filter is configured to spray the pre-filter with redirected water to remove at least some of the particles from the pre-filter, and

wherein the redirected water from the purge output is recirculated after filtering through the multistage filter.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2008
From: MAAX CORPORATION; MAAX KSD LLC; MAAX CANADA INC; MAAX MIDWEST, INC; PEARL BATHS, INC; 4200217 CANADA INC; MAAX SPAS (ONTARIO), INC; MAAX-HYDRO SWIRL MANUFACTURING CORP; AKER PLASTICS COMPANY INC; MAAX CABINETS INC; MAAX SPAS (ARIZONA), INC
To: MAAX SPAS INDUSTRIES CORP.
Reel/Frame 021547/0161 →
RELEASE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jan 23, 2007
From: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
To: PEARL BATHS, INC.; MAAX-KSD CORPORATION; MAAX SPAS (ARIZONA) INC.; MAAX SPAS (ONTARIO) INC.; MAAX CANADA INC.
Reel/Frame 018787/0312 →
SECURITY AGREEMENT Recorded Jan 23, 2007
From: MAAX CORPORATION; PEARL BATHS, INC.; MAAX-KSD CORPORATION; MAAX SPAS (ARIZONA) INC.; MAAX SPAS (ONTARIO) INC.; MAAX CANADA INC.
To: BROOKFIELD BRIDGE LENDING FUND INC., AS COLLATERAL AGENT
Reel/Frame 018787/0341 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2004
From: MAAX CANADA INC.; MAAX SPAS (ONTARIO) INC.; PEARL BATHS, INC.; MAAX-KSD CORPORATION
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 015661/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2004
From: MAAX, INC.
To: MAAX CANADA INC.
Reel/Frame 014805/0509 →