Structure and method for interconnecting construction units made from composite materials
View Patent ↗The invention contemplates a system of interconnecting notched composite articles so as to create a surface therefrom. A joint segment having an edge configured to be received into a plurality of notches within juxtaposed composite articles and a fastener engaging the joint segment so as to anchor the joint segment to a support system underlying the joint segment interconnects the composite articles. Further disclosed is a method of installing composite articles involving fastening a first joint segment having opposing edges to a structural support system, aligning a composite article having a first notch on at least a portion of a first surface of the composite article and a second notch on a second surface of the composite article such that the first joint segment edge is received into the first notch, and fastening a second joint segment having edges to the structural support system such that the second joint segment edges engages the second notch on the second surface of the composite article.
1. An article of manufacture comprising:
elastic interconnection means capable of being anchored to a support system;
a composite article comprising a fiber material and a thermoplastic material, the composite article having a surface defining a notch for receiving and holding the elastic interconnection means, said notch having an upper and lower surface, wherein the elastic interconnection means deforms within the notch upon anchoring of the interconnection means to the support system so that contact occurs between the interconnection means and the upper and lower notch surfaces.
2. The article of manufacture of claim 1 wherein the fiber material is one of wood, fiberglass, carbon fibers, and a mixture of two or more of wood, carbon fibers and fiberglass.
3. The article of manufacture of claim 1 wherein the thermoplastic material is selected from the group consisting of polypropylene and polyethylene.
4. The article of manufacture of claim 1 wherein the interconnection means is a first interconnection means and the notch is a first notch and the article further comprises a second surface defining a second notch for receiving and holding a second interconnection means.
5. The article of manufacture of claim 1 , wherein the interconnection means comprises a joint segment having two substantially opposing edges, a first edge and a second edge, the edges having gripping means, wherein the notch receives the first edge and the lower surface contacts the first edge gripping means.
6. The article of manufacture of claim 5 , wherein the gripping means comprises a clip portion.
7. The article of manufacture of claim 1 , wherein the interconnection means comprises a high impact nylon, polyester, polyethylene or polypropylene.
8. The article of manufacture of claim 1 , wherein the interconnection means defines a hole for receiving a fastener.
9. A structure of interconnecting composite material construction units, the structure having an approximately uniform planar surface comprising:
a first composite material construction unit having a surface defining a notch, said notch having an upper and lower surface;
a second composite material construction unit having a surface defining a notch, said notch having an upper and lower surface, the second composite material construction unit surface juxtaposed to the surface of the first construction unit; and
an elastic joint segment capable of being anchored to a support system, said joint segment having two substantially opposing edges, a first edge and a second edge, the edges each having gripping means, the first edge received within the first composite material construction unit notch and the first edge gripping means contacting the lower surface of the first composite material construction unit notch, the second edge received within the second composite material construction unit notch and the second edge gripping means contacting the lower surface of the second composite material construction unit notch, wherein the elastic joint segment deforms within the first composite material construction unit notch and the second composite material construction unit notch upon anchoring of the joint segment to a support system so that contact occurs between the first edge of the joint segment and the upper and lower surfaces of the first composite material construction unit notch and between the second edge of the joint segment and the upper and lower surfaces of the second composite material construction unit notch.
10. The structure of claim 9 , further comprising, a fastener connecting the joint segment to a structural support system.
11. The structure of claim 10 , wherein the joint segment has a surface area defining an opening for receiving the fastener through the joint segment.
12. The structure of claim 9 , wherein the second composite material construction unit surface is a first surface and the second composite material construction unit notch is first notch and the second composite material construction unit further defines a second surface defining a second notch, the system further comprising:
a third composite material construction unit having a surface defining a notch, the third composite material construction unit surface juxtaposed to the second surface of the second composite material construction unit; and
a second joint segment having two substantially opposing edges, a first edge and a second edge, the edges each having gripping means, the second joint segment first edge received within the second composite material construction unit second surface notch and the first edge gripping means contacting the second composite material construction unit second surface, the second joint segment second edge received within the third composite material construction unit notch and the second joint segment second edge gripping means contacting the third composite material construction unit surface.
13. The structure of claim 12 , further comprising a fastener engaging the second joint segment so as to anchor the second joint segment to a structural support system.
14. The structure of claim 9 , wherein the joint segment edges gripping means comprises a clip portion.
15. The structure of claim 9 , wherein at least one composite material construction unit is a board comprising one of polyethylene and polypropylene.
16. The structure of claim 9 , wherein the joint segment comprises one of nylon and polypropylene.
17. A method of interconnecting composite material construction units having an approximately uniform planar surface comprising:
providing a first composite material construction unit having a surface defining a notch, said notch having an upper and lower surface;
juxtaposing a second composite material construction unit having a surface defining a notch, said notch having an upper and lower surface, to the surface of the first construction unit; and
contacting an elastic joint segment capable of being anchored to a support system, said joint segment having two opposing edges, the edges having gripping means, with the first composite material construction unit and the second composite material construction unit such that the joint segment first edge is received within the first composite material construction unit notch and the first edge gripping means contacts the lower surface of the first composite material construction unit notch, and the second edge is received within the second composite material construction unit notch and the second edge gripping means contacts the lower surface of the second composite material construction unit notch, wherein the elastic joint segment deforms within the first composite material construction unit notch and the second composite material construction unit notch upon anchoring of the joint segment to a support system so that contact occurs between the first edge of the joint segment and the upper and lower surfaces of the first composite material construction unit notch and between the second edge of the joint segment and the upper and lower surfaces of the second composite material construction unit notch.
18. The method of claim 17 , further comprising, anchoring the joint segment to a structural support system with a fastener.
19. The method of claim 18 , wherein the joint segment has a surface area defining an opening for receiving the fastener through the joint segment.
20. The method of claim 17 , wherein the second composite material construction unit surface is a first surface and the second construction unit comprises a second surface defining a notch, the method further comprising:
juxtaposing a third composite material construction unit having a surface defining a notch, to the second surface of the second construction unit; and
contacting a second joint segment having two opposing edges, the edges having gripping means, with the second composite material construction unit and the third composite material construction unit such that the second joint segment first edge is received within the second composite material construction unit second surface notch and the first edge gripping means contacts the second composite material construction unit second surface, the second joint segment second edge is received within the third composite material construction unit notch and the second joint segment second edge gripping means contacts the third composite material construction unit surface.
21. The method of claim 20 , further comprising anchoring the second joint segment to a support system with a fastener.
22. The method of claim 17 , wherein the joint segment edges gripping means comprises a clip portion.