Contact resistances in integrated circuits
View Patent ↗A method is provided of forming a low resistance contact between a poly-silicon resistor of an integrated circuit and a conducting material, the method comprising the steps of: a) covering the resistor with an insulating layer; b) etching at least one contact opening in the insulating layer; c) cleaning the insulating layer to remove any residues from the etching process; d) applying phosphoric acid; and e) depositing a conducting layer which forms an electrical contact with said resistor.
1. A method of forming a low resistance contact between a poly-silicon resistor of an integrated circuit and a conducting material, the method comprising the steps of:
a) covering the resistor with an insulating layer, the resistor being disposed on a wafer;
b) etching at least one contact opening in the insulating layer to the resistor;
c) cleaning the insulating layer to remove any residues from the etching process;
d) dipping the wafer carrying said poly-silicon resistor into phosphoric acid after etching to the resistor; and
e) depositing a conducting layer in the at least one contact opening to form an electrical contact with said resistor.
2. The method as claimed in claim 1 , wherein the concentration of the phosphoric acid is approximately 85% phosphoric acid to 15% water.
3. The method as claimed in claim 1 , wherein the temperature of the phosphoric acid during step (d) is approximately 170° C.
4. The method as claimed in claim 1 , wherein the time for which the phosphoric acid is applied is less than 15 minutes.
5. The method as claimed in claim 4 , wherein the time for which the phosphoric acid is applied is between 5 and 10 minutes.
6. The method as claimed in claim 5 , further comprising the step of:
rinsing the wafer with a water rinse after the phosphoric acid has been applied.
7. The method as claimed in claim 1 , wherein said conducting layer is deposited using an evaporation method.
8. The method as claimed in claim 1 , wherein said cleaning step is carried out using hydrofluoric acid.
9. The method as claimed in claim 1 , wherein said etching step comprises a masking step to define areas for said contact openings.
10. The method as claimed in claim 9 , wherein said masking step uses a masking resist layer.
11. The method as claimed in claim 10 , wherein said masking resist layer is removed after cleaning of said contact openings.
12. The method as claimed in claim 1 , wherein said etching step is carried out using a plasma etch method.
13. The method as claimed in claim 1 , wherein said resistor is doped with a chemical selected from the group consisting of boron, phosphorus and arsenic.
14. The method as claimed in claim 1 , wherein said conducting material is aluminum.
15. The method as claimed in claim 14 , wherein said aluminum contains small concentrations of silicon.
16. The method as claimed in claim 1 , wherein said conducting layer is deposited using a sputter deposition method.
17. The method as claimed in claim 1 , wherein said etching step is carried out using a wet etch method.
18. The method as claimed in claim 17 , wherein said etching step is carried out using a combination of a plasma etch method and a wet etch method.
19. The method as claimed in claim 14 , wherein said aluminum contains small concentrations of copper.
20. A method of forming a low resistance contact between a poly-silicon resistor of an integrated circuit and a conducting material, the method comprising the steps of:
a) covering the resistor with an insulating layer;
b) etching at least one contact opening in the insulating layer to the resistor;
c) cleaning the insulating layer to remove any residues from the etching process;
d) applying phosphoric acid to the resistor; and
e) depositing a conducting layer which forms an electrical contact with said resistor.
21. The method as claimed in claim 20 , wherein step (d) is carried out by either dipping or spraying the wafer carrying said poly-silicon resistor into phosphoric acid after initiating etching.
22. The method as claimed in claim 20 , wherein the concentration of the phosphoric acid is approximately 85% phosphoric acid to 15% water.
23. The method as claimed in claim 21 , wherein the temperature of the phosphoric acid during step (d) is approximately 170° C.
24. The method as claimed in claim 1 , wherein the time for which the phosphoric acid is applied is less than 15 minutes.
25. The method as claimed in claim 21 , further comprising the step of rinsing the wafer with a water rinse after the phosphoric acid has been applied.
26. The method as claimed in claim 20 , wherein said conducting layer is deposited using either an evaporation method or a sputter deposition method.
27. The method as claimed in claim 20 , wherein said cleaning step is carried out using hydrofluoric acid.
28. The method as claimed in claim 20 , wherein:
said etching step comprises a masking step using a masking resist layer to define areas for said contact openings; and
said masking resist layer is removed after cleaning of said contact openings.
29. The method as claimed in claim 20 , wherein said etching step is carried out using either a plasma etch method or a wet etch method.
30. The method as claimed in claim 20 , wherein said etching step is carried out using a combination of plasma etch method and a wet etch method.
31. The method as claimed in claim 20 , wherein said resistor is doped with a chemical selected from the group consisting of boron, phosphorus and arsenic.
32. The method as claimed in claim 20 , wherein said conducting material is aluminum.
33. The method as claimed in claim 32 , wherein said aluminum contains small concentrations of silicon.
34. The method as claimed in claim 32 , wherein said aluminum contains small concentrations of copper.
35. The method as claimed in claim 1 , wherein:
said poly-silicon resistor is disposed on a wafer; and
step (d) comprises applying phosphoric acid onto the wafer.
36. A method of forming a low resistance contact between a poly-silicon resistor of an integrated circuit and a conducting material, the method comprising the steps of:
a) covering the resistor with an insulating layer;
b) etching at least one contact opening in the insulating layer to the resistor, said etching step comprising a masking step to define areas for said contact openings;
c) cleaning the insulating layer to remove any residues from the etching process;
d) applying phosphoric acid to the at least one contact opening after initiating etching; and
e) depositing a conducting layer which forms in the at least one contact opening to form an electrical contact with said resistor.
37. The method as claimed in claim 36 , wherein said masking step uses a masking resist layer.
38. The method as claimed in claim 37 , wherein said masking resist layer is removed after cleaning of said contact openings.