Hybrid rotary steerable system
View Patent ↗A bottom hole assembly is rotatably adapted for drilling directional boreholes into an earthen formation. It has an upper stabilizer mounted to a collar, and a rotary steerable system. The rotary steerable system has an upper section connected to the collar, a steering section, and a drill bit arranged for drilling the borehole attached to the steering section. The steering section is joined at a swivel with the upper section. The steering section is actively tilted about the swivel. A lower stabilizer is mounted upon the steering section such that the swivel is intermediate the drill bit and the lower stabilizer.
1. A bottom hole assembly rotatably adapted for drilling directional boreholes into an earthen formation comprising an upper stabilizer mounted to a collar, and a rotary steerable system, the rotary steerable system comprising an upper section connected to the collar, a steering section, and a drill bit arranged for drilling the borehole attached to the steering section, the rotary steerable system adapted to transmit a torque from the collar to the drill bit, the steering section joined at a swivel with the upper section, wherein a lower stabilizer is mounted on the upper section, the swivel is actively tilted intermediate the drill bit and the lower stabilizer by a plurality of intermittently activated pistons acting on the steering section relative to the upper section so as to change their angle relative to each other in order to maintain a desired drilling direction as the bottom hole assembly rotates, and wherein no portion of the rotary steerable system exposed to the earthen formation is stationary with respect to the earthen formation while drilling.
2. The bottom hole assembly of claim 1 wherein the rotary steerable system acts as a point-the-bit system after a curve is established in the borehole and as a push-the-bit system while establishing the curve.
3. The bottom hole assembly of claim 1 wherein control of at least one of the pistons is accomplished with an electrically controlled valve actuator.
4. The bottom hole assembly of claim 3 wherein the electrically controlled valve actuator is selected from a group consisting of solenoids, stepping motors, direct activated bi-stable devices, electro-magnetic ratcheting devices, and thermally activated bi-stable devices.
5. The bottom hole assembly of claim 1 wherein the rotary steerable system is effectively held in a neural steering condition while drilling continues, minimizing wear of moving parts.
6. The bottom hole assembly of claim 1 wherein the swivel is a two degree of freedom universal joint.