Polymer shell encapsulated gas as a cement expansion additive
View Patent ↗Cement compositions containing an expandable material are disclosed. The compositions are suitable for use in oil and gas wells. An example of such an expandable material is a polymer encapsulated chemical that expands upon heating. Examples of cement compositions containing polymer encapsulated isobutane or isopentane are disclosed. The use of cement compositions containing an expandable material can reduce the formation of micro-annulus or other deleterious physical properties in the set cement.
1. A method of setting cement to reduce contraction of the cement, the method comprising:
contacting cement, water, and an expandable material comprising a polymer encapsulated organic chemical to prepare a slurry, wherein the expandable material is unexpanded;
heating the slurry wherein the expandable material expands; and
allowing the slurry to harden to prepare a set cement product.
2. The method of claim 1 , wherein the volume of the set cement product is at least about 90% of the volume of the slurry.
3. The method of claim 1 , wherein the volume of the set cement product is about the same as the volume of the slurry.
4. The method of claim 1 , wherein the volume of the set cement product is about 100% to about 120% of the volume of the slurry.
5. A method of cementing a wellbore, the method comprising:
contacting cement, water, and an expandable material comprising a polymer encapsulated organic chemical to prepare a slurry, wherein the expandable material is unexpanded;
pumping the slurry into the wellbore, wherein the slurry is heated and the expandable material expands; and
allowing the slurry to harden to prepare a set cement product.
6. The method of claim 5 , wherein the volume of the set cement product is about the same as the volume of the slurry.
7. The method of claim 5 , wherein the volume of the set cement product is about 100% to about 120% of the volume of the slurry.
8. The method of claim 5 , wherein the polymer encapsulated organic chemical has a vapor pressure greater than about 760 mm mercury at temperatures higher than about 24° C.
9. The method of claim 5 , wherein the polymer encapsulated organic chemical is a hydrocarbon of formula CxHy, where x is 2 to 8 and y is either 2x+2 or 2x.
10. The method of claim 5 , wherein the polymer is polystyrene, polyvinylchloride, polyester, polyethylene, polypropylene, or nylon.
11. The method of claim 5 , wherein the organic chemical is isobutane or isopentane.
12. The method of claim 5 , wherein the polymer has a glass transition temperature of about 170° F. (77° C.) to about 250° F. (121° C.).
13. The method of claim 5 , wherein the polymer has a melting point of about 240° F. (116° C.) to about 340° F. (171° C.).
14. The method of claim 5 , wherein the expandable material has an average diameter at STP of about 5 μm to about 40 μm.
15. The method of claim 5 , wherein the expandable material is present in the composition at about 0.2 weight percent to about 40 weight percent based on the weight of the cement.
16. The method of claim 5 , wherein the expandable material is present in the composition at about 0.2 weight percent to about 2 weight percent based on the weight of the cement.
17. The method of claim 1 , wherein the polymer encapsulated organic chemical has a vapor pressure greater than about 760 mm mercury at temperatures higher than about 24° C.
18. The method of claim 1 , wherein the polymer encapsulated organic chemical is a hydrocarbon of formula CxHy, where x is 2 to 8 and y is either 2x+2 or 2x.
19. The method of claim 1 , wherein the polymer is polystyrene, polyvinylchloride, polyester, polyethylene, polypropylene, or nylon.
20. The method of claim 1 , wherein the organic chemical is isobutane or isopentane.
21. The method of claim 1 , wherein the polymer has a glass transition temperature of about 170° F. (77° C.) to about 250° F. (121° C.).
22. The method of claim 1 , wherein the polymer has a melting point of about 240° F. (116° C.) to about 340° F. (171° C.).
23. The method of claim 1 , wherein the expandable material has an average diameter at STP of about 5 μm to about 40 μm.
24. The method of claim 1 , wherein the expandable material is present in the composition at about 0.2 weight percent to about 40 weight percent based on the weight of the cement.
25. The method of claim 1 , wherein the expandable material is present in the composition at about 0.2 weight percent to about 2 weight percent based on the weight of the cement.