Method of making a backboard assembly
View Patent ↗A molded frame backboard assembly is disclosed including a unitary molded plastic frame and rebounding surface bonded thereto. The frame preferably is formed as one piece of plastic material having sufficient strength and rigidity to support the rebound surface and may include an internal reinforcing structure integrally molded therewith. The rebounding surface preferably is an acrylic sheet bonded at its edges to the peripheral edge of the frame. The peripheral edge of the frame is raised to support the rebounding surface such that, when attached, the rebounding surface sits flush with the peripheral edge of the frame so that the edges of the rebounding surface are not left exposed. The rebounding surface is bonded to the frame by flame treating or corona treating portions of the frame and applying an adhesive bonding material such as silicon thereto to secure the rebounding surface to the frame. A cavity is formed between the rebounding surface and the frame within the interior portion of the frame. The cavity can thereby be used for structural, design, and/or ornamental purposes.
1. A method of making a basketball backboard assembly, the method comprising the steps of:
forming a unitary molded plastic frame member having a raised peripheral edge, the raised peripheral edge being formed with a first top surface and a second top surface; and
adhesively attaching a rebound member to the unitary molded plastic frame member, the rebound member having an interior surface and an exterior surface, wherein the exterior surface of the rebound member is substantially flush with the second top surface of the peripheral edge.
2. The method according to claim 1 , wherein the unitary molded plastic frame member is formed from at least one material selected from the group consisting of polyethylene and polycarbonate.
3. The method according to claim 2 , further comprising the step of integrally forming a rear wall with the unitary molded plastic frame member, and wherein the rear wall and the rebound member form a cavity.
4. The method according to claim 2 , wherein the rebound member is formed of acrylic.
5. The method according to claim 2 , wherein at least a portion of the rebound member of a translucent material.
6. The method according to claim 1 , wherein the rebound member is formed of acrylic.
7. The method according to claim 6 , wherein at least a portion of the rebound member is formed of a translucent material.
8. The method according to claim 1 , wherein the first and second top surfaces extend substantially about the unitary molded plastic frame member.
9. The method according to claim 1 , wherein the rebound member is adhesively attached to the first top surface of the peripheral edge of the unitary molded plastic frame member.
10. The method according to claim 1 , further comprising the step of integrally forming a projection with the unitary molded plastic frame member, wherein the projection provides support to the rebound member.
11. The method according to claim 1 , further comprising the step of integrally forming a rear wall with the unitary molded plastic frame member, and wherein the rear wall and the rebound member form a cavity.
12. The method according to claim 1 , wherein at least a portion of the rebound member is formed of a translucent material.
13. The method according to claim 1 , further comprising the step of disposing a backboard light element within the unitary molded plastic frame member.