Method and a system for separating a mixture
View Patent ↗A method for separating phases of a mixture comprising and oil-water together with gas. At least a substantial part of the gas is separated from the emulsion before the emulsion is introduced into a separator tank. The oil-water emulsion from which the gas has been separated is conducted to a liquid-liquid cyclone for further separating the phases of the emulsion. The liquid-liquid cyclone is located inside the separator tank. The emulsion is conducted to the separator tank for separating the oil from the water.
1. A method for separating phases of a mixture comprising an oil-water emulsion together with gas, the method comprising:
separating at least a substantial part of the gas from the emulsion before the emulsion is introduced into a separator tank;
conducting the oil-water emulsion from which the gas has been separated to a liquid-liquid cyclone for further separating the phases of the emulsion, the liquid-liquid cyclone being located inside the separator tank; and
conducting the emulsion to the separator tank for separating the oil from the water.
2. The method according to claim 1 , further comprising:
separately conducting the gas separated from the oil-water emulsion to the separator tank and/or to a scrubber.
3. The method according to claim 1 , further comprising:
subjecting the gas to a defoaming operation before being introduced into the separator tank.
4. The method according to claim 1 , further comprising:
subjecting the emulsion to a coalescing operation after separating the oil-water emulsion from the gas and before introducing the oil-water emulsion into the separator tank, wherein the coalescing operation comprises increasing a droplet size of dispersed phases in the emulsion.
5. The method according claim 1 , wherein to the oil-water emulsion comprises sand, and wherein at least a substantial part of the sand is separated from the oil-water emulsion before the oil-water emulsion is introduced into the separator tank.
6. The method according to claim 5 , wherein the sand is separated from the oil-water emulsion by means of a first cyclone with a first pressure drop and wherein, subsequently, a slurry containing residual emulsion and the separated sand is conducted to and treated in a second cyclone with a second pressure drop for the purpose of separating the sand from the residual emulsion, the second pressure drop being substantially larger than the first pressure drop.
7. The method according to claim 5 , wherein the separation is performed offshore, and the separation of the sand and/or gas is performed by means of one or more devices located in a submerged position.
8. A system for separating phases of a mixture that comprises an oil-water emulsion together with gas, the system comprising:
a separator tank operative to separate the oil from the water in the emulsion by gravitational settling;
means for separating the gas from the oil-water emulsion arranged separately upstream of the separator tank; and
a liquid-liquid cyclone operative to pretreat the emulsion before the emulsion is subjected to separation in the separator tank, the liquid-liquid cyclone being located inside the separator tank.
9. The system according to claim 8 , further comprising:
a conduit for separately conducting the separated gas from the gas separation means to the separator tank.
10. The system according to claim 8 , further comprising:
a defoamer operative to remove foam from the separated gas before the separated gas is introduced into the separator tank.
11. The system according to claim 10 , wherein the defoamer is arranged to break the foam into gas and liquid.
12. The system according to claim 10 , wherein the defoamer comprises an ultrasound generator.
13. The system according to claim 10 , wherein the defoamer comprises a mechanical shear device.
14. The system according to claim 8 , further comprising:
means for separating sand from the extracted oil-water emulsion, the sand separating means being arranged upstream of the separator tank in the emulsion flow line in order to remove sand from the emulsion before the emulsion is introduced into the separator tank.
15. The system according to claim 14 , wherein the means for separating sand from the emulsion comprises a first cyclone in which there is a first pressure drop as a slurry comprising residual emulsion and the sand is separated from a major part of the emulsion, and at least one second cyclone for separating the sand from a residual emulsion under a second pressure drop, the second pressure drop being substantially larger than the first pressure drop.
16. The system according to claim 15 , further comprising:
a conduit for conducting the residual emulsion separated from the sand in the second cyclone to the separator tank.
17. The system according to claim 15 , the first cyclone is a three phase separator in which the gas, emulsion and sand/emulsion slurry are separated from each other.
18. The system according to claim 8 , further comprising:
a coalescer operative to treat emulsion that has been separated from the gas and which is conducted to the separator tank.
19. The system according to claim 18 , wherein the coalescer is located upstream from the liquid/liquid cyclone with respect to the emulsion flow direction.
20. The system according to claim 18 , wherein the coalescer comprises a microwave device.
21. The system according to claim 18 , wherein the coalescer comprises an ultrasound generator.
22. A system according to claim 18 , wherein the coalescer comprises an electrostatic device.
23. Use of a system according to claim 8 an offshore system for offshore extraction and separation of oil.