IP Library Granted Patent US 6,921,504
Granted Patent B2
US 6,921,504 · App. 10/274,126 · Granted Jul 26, 2005

Process of making flame retarding polypropylene fiber

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Quick Facts
Patent No.
US 6,921,504
App. No.
10/274,126
Granted
Jul 26, 2005
Kind
B2
Abstract

A method for producing a flame retarding polypropylene fiber having both good flame retardancy and good fiber strength, and which generates no toxic gas, includes mixing 0.4% by wt. or more of a hindered amine-based stabilizer and 0.5% by wt. or more of a phosphoric ester-based flame retardant with a polypropylene resin having an MPR of 5 to 50 g/10 min, melt-spinning the mixture to form an undrawn yarn, drafting the yarn at a drafting magnification of 2 to 7 fold and a drafting temperature of 50 to 100° C., and further thermally setting at 60 to 140° C.

Claims (6)

1. A production method of a flame retarding polypropylene fiber, wherein 0.4% by weight or more of a hindered amine-based stabilizer and 0.5% by weight or more of a phosphoric ester-based flame retardant are mixed with a polypropylene resin having a melt flow rate value of 5 to 50 g/10 min. the mixture is melt-spun to form an undrawn yarn, and then the yarn is drafted at a drafting magnification of 2 to 7-fold and a drafting temperature of 50 to 100° C. and further set thermally at a temperature of 60 to 140° C.

2. A production method according to claim 1 , wherein the fiber produced has a fiber strength of 4.0 cN/dtex or more.

3. A production method according to claim 1 , wherein the phosphoric ester-based flamed retardant is an aromatic phosphate.

4. A production method according to claim 1 , wherein said hindered amine-based stabilizer is represented by NOR, wherein R of an alkoxyl group, (—OR), of the NOR type hindered amine-based stabilizer is a cycloalkyl group having 5 to 12 carbons.

5. A production method according to claim 1 , wherein the fiber is multifilament polypropylene yarn.

6. A production method according to claim 1 , wherein the flame retarding polypropylene fiber has a core-sheath structure, the core component is a polypropylene resin containing the phosphoric ester-based flame retardant and an NOR type hindered amine-based stabilizer, the sheath component is a polypropylene resin containing 0.3% by weight or less of the hindered amine-based stabilizer, and the total fiber contains 0.5% by weight or more of the phosphoric ester-based flame retardant and 0.4% by weight or more of the NOR type hindered amine-based stabilizer.

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2002
From: SHIMIZU, YOSHISHIGE; YAMAMOTO, HIROSHI; SAKAKURA, HIDEO
To: MITSUBISHI RAYON, CO., LTD.
Reel/Frame 013446/0067 →