IP Library Granted Patent US 7,015,639
Granted Patent B2
US 7,015,639 · App. 10/278,245 · Granted Mar 21, 2006

Electroluminescent devices and method of making transparent cathodes

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Quick Facts
Patent No.
US 7,015,639
App. No.
10/278,245
Granted
Mar 21, 2006
Kind
B2
Abstract

An embodiment of the present invention pertains to an electrode that is substantially transparent and conductive and that is incorporated within an organic electronic device. This electrode includes a first layer and a second layer that is on the first layer. The electrode optionally includes a third layer on the second layer. The first layer, the second layer, and the third layer are exposed to a medium and reactions between various combinations of the first layer, the second layer, the third layer, and the medium produce the substantially transparent and conductive electrode.

Claims (52)

1. A substantially transparent and conductive cathode, comprising;

a first layer;

a barrier layer on the first layer;

a second layer on the barrier layer; and

a third layer on the second layer,

wherein the third layer is comprised of an alkaline earth metal,

wherein the substantially transparent and conductive cathode is produced by exposing the first layer, the second layer, and the third layer to a medium, wherein any one of: (1) the second layer reacts with the third layer; (2) the second layer reacts with the medium, and the third layer also reacts with the medium; (3) the first layer, the second layer, and the third layer react together; or (4) the first layer, the second layer, the third layer, and the medium react together.

2. The cathode of claim 1 wherein the barrier layer minimizes the reaction between the first layer and at least one of: (1) the second layer and (2) the third layer.

3. The cathode of claim 1 further comprising a capping layer deposited on the cathode.

4. The cathode of claim 1 wherein a low-reflectance absorber is on the cathode.

5. An organic electronic device comprising the cathode of claim 1 .

6. A method to produce a substantially transparent and conductive cathode, comprising:

depositing a first layer;

depositing a second layer on the first layer; and

exposing the first layer and the second layer to a medium, wherein the substantially transparent and conductive cathode is produced by any one of: (1) the second layer reacting with the medium; (2) the first layer reacting with the medium and the second layer also reacting with the medium; (3) the first layer reacting wit the second layer; and (4) the first layer, the second layer, and the medium reacting together,

wherein the first layer is comprised of barium, calcium, magnesium, lithium, or a mixture thereof, and the second layer is comprised of silver or aluminum.

7. The method of claim 6 further comprising prior to depositing the first layer, depositing a barrier layer on the first layer.

8. The method of claim 6 further comprising upon depositing the second layer, depositing a third layer on the second layer.

9. The method of claim 8 wherein the third layer is comprised of a reactive metal.

10. The method of claim 6 wherein

the first layer is comprised of a barium layer that has a thickness from about 1 nm to about 4 nm thick;

the second layer is comprised of a silver layer that has a thickness from about 20 nm to about 30 nm; and

the medium is comprised of at least one of argon, nitrogen, oxygen, moisture, residual solvent, and a mixture thereof.

11. The method of claim 6 wherein the medium is at least one of a gas and a liquid.

12. The method of claim 6 wherein the medium is comprised of at least one of argon, nitrogen, oxygen, moisture, residual solvent, and a mixture thereof.

13. The method of claim 6 wherein the transparency of the cathode is greater than sixty percent.

14. The method of claim 6 further comprising depositing a capping layer on the cathode.

15. The method of claim 6 wherein the capping layer is comprised of an electrically conductive material.

16. The method of claim 6 wherein the capping layer is comprised of a conductive and transparent material.

17. A method to produce a substantially transparent and conductive cathode, comprising:

depositing a first layer;

depositing a second layer on the first layer;

depositing a third layer on the second layer; and exposing the first layer, the second layer, and the third layer to a medium, wherein the substantially transparent and conductive cathode is produced by any one of: (1) the second layer reacts with the third layer; (2) the second layer reacts with the medium, and the third layer also reacts with the medium; (3) the first layer, the second layer, and the third layer react together, or (4) the first layer, the second layer, the third layer, and the medium react together,

wherein the first layer is comprised of barium, calcium, magnesium, lithium, or a mixture thereof, and the second layer is comprised of silver or aluminum.

18. The method of claim 17 further comprising

prior to depositing the first layer, depositing a barrier layer on the first layer.

19. The method of claim 17 wherein the third layer is comprised of a reactive metal.

20. The method of claim 17 wherein the medium is at least one of a gas and a liquid.

21. The method of claim 17 wherein the medium is comprised of at least one of argon, nitrogen, oxygen, moisture, residual solvent, and a mixture thereof.

22. The method of claim 17 wherein the transparency of the cathode is greater than sixty percent.

23. The method of claim 17 further comprising depositing a capping layer on the cathode.

24. A substantially transparent and conductive cathode, comprising:

a first layer;

a second layer on the first layer; and

a third layer on the second layer,

wherein the third layer is comprised of an alkaline earth metal,

wherein the substantially transparent and conductive cathode is produced by exposing the first layer, the second layer, and the third layer to a medium, wherein any one of: (1) the second layer reacts with the third layer; (2) the second layer reacts with the medium, and the third layer also reacts with the medium; (3) the first layer, the second layer, and the third layer react together; or (4) the first layer, the second layer, the third layer, and the medium react together,

wherein the first layer is comprised of an electron injecting material that has a thickness from about 1 nm to about 4 nm, the second layer is comprised of a conductive material that has a thickness from about 20 nm to about 30 nm, and the third layer is comprised of a reactive metal that has a thickness from about 20 nm to about 30 nm.

25. The cathode of claim 24 further comprising a barrier layer between the first layer and the second layer.

26. The cathode of claim 24 further comprising a capping layer deposited on the cathode.

27. The cathode of claim 24 wherein a low-reflectance absorber is on the cathode.

28. An organic electronic device comprising the cathode of claim 24 .

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 7, 2022
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM GMBH
Reel/Frame 058960/0821 →
CHANGE OF NAME Recorded Aug 11, 2020
From: DOLYA HOLDCO 5 LIMITED
To: PICTIVA DISPLAYS INTERNATIONAL LIMITED
Reel/Frame 053464/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2020
From: OSRAM GMBH
To: DOLYA HOLDCO 5 LIMITED
Reel/Frame 053464/0308 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2002
From: STEGAMAT, REZA; CUMPSTON, BRIAN H.
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 013488/0243 →