Catalytic reactors
View Patent ↗It is suggested to apply mechanical vibratory motions to the interface area between catalyst and the reacting substances in a catalytic reactor in order to intensify flow intensity as well as reaction intensity between the reacting substances.
1. A catalytic reactor for intensification of reactions between specified reacting substances, comprising:
a catalyst supporting structure having small cross sectional area passages for flow of at least one of said reacting substances, with the catalytic material being attached to internal wall surfaces of said passages and interfacing with said reacting substances; and
a plurality of mechanical vibration exciters coupled to said catalyst-supporting structure, wherein the contact areas between said catalytic material and said reacting substances are subjected to intentionally generated mechanical vibratory motions caused by said exciters.
2. The catalytic reactor of claim 1 , wherein said mechanical vibration exciters generate traveling waves along said wall surfaces of said passages.
3. The catalytic reactor of claim 1 , wherein said mechanical vibration exciters generate a single frequency.
4. The catalytic reactor of claim 1 , wherein said mechanical vibration exciters generate more than one frequency.
5. The catalytic reactor of claim 1 , wherein at least one exciter generating said mechanical vibratory motions is placed outside said catalytic reactor and is coupled to said catalytic reactor by a waveguide.
6. The catalytic reactor of claim 1 , wherein said ultrasonic mechanical vibratory motions have both longitudinal and transverse components in relation to flows of said reacting substances.
7. The catalytic reactor of claim 1 , wherein said intentionally generated mechanical vibratory motions are of ultrasonic frequency in the range between 15 and 100 KHz.
8. The catalytic reactor of claim 7 , wherein said mechanical vibratory motions of ultrasonic frequency are intentionally generated ultrasonic variations of the flow velocity of at least one of said reacting substances.
9. The catalytic reactor of claim 1 , wherein at least one exciter generating said mechanical vibratory motions is placed outside said catalytic reactor and coupled to said catalytic reactor by a driving shaft oriented perpendicular to said catalyst supporting structure.
10. The catalytic reactor of claim 1 , wherein:
said plurality of exciters generating said mechanical vibratory motions are placed outside said catalytic reactor and coupled to said catalytic reactor by a respective driving shaft oriented perpendicular to said catalyst supporting structure; and
a mechanical phase controller operative to control said driving shafts so as to induce a traveling wave along said wall surfaces of said passages.
11. The catalytic reactor of claim 1 , wherein:
said plurality of exciters generating said mechanical vibratory motions are placed outside said catalytic reactor and coupled to said catalytic reactor by a respective piezoelectric actuator; and
a digital phase shifter operative to control said piezoelectric actuators so as to induce a traveling wave along said wall surfaces of said passages.
12. The catalytic reactor of claim 1 , wherein said catalyst supporting structure comprises a tubular catalytic reactor.