IP Library Granted Patent US 7,082,664
Granted Patent B2
US 7,082,664 · App. 10/294,904 · Granted Aug 1, 2006

Method for mounting an anchor

Assignee: Powers Fasteners, Inc.
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Quick Facts
Patent No.
US 7,082,664
App. No.
10/294,904
Granted
Aug 1, 2006
Kind
B2
Abstract

An fastener for securing fixtures to buildings or other base materials. The fastener is assembled by a mechanical engagement between two pieces. The first piece includes a first and second bore. The first bore may be connected to a fixture, such as a pipe hanger, and the second bore is mechanically engaged with the second piece, which may include a self-tapping screw.

Claims (39)

1. A method for mounting an apparatus having a threaded rod to a structural base material, the method comprising the steps of:

positioning next to the base material a two-piece anchor including a nut and a headless threaded screw, the nut including a first threaded bore to receive the threaded rod, a second threaded bore engaged with at least a portion of the threaded screw received therein, and a chamfered annular surface concentrically aligned with the second threaded bore, the headless threaded screw including a fixedly attached flange engaged with the chamfered surface of the nut for locking the screw to the nut;

driving a portion of the screw into the base material; and

fastening the rod to the nut.

2. The method of claim 1 , further including the steps of

using a drill point at one end of the screw for driving the screw into the base material.

3. The method of claim 1 , wherein the driving step further includes the steps of placing the nut into a socket of a driving tool and driving the screw into the base material using the driving tool.

4. The method of claim 1 , wherein the providing step further includes an adhesive applied to at least one of the nut and screw to facilitate a permanent connection between the nut and screw.

5. The method of claim 1 , further including the headless screw comprising a threaded stud at one end and the screw portion at the other.

6. A method for securing a pipe fixture to a base material, the method comprising the steps of:

providing a two-part fastening assembly including:

an upper part including a first portion adapted for being mechanically engaged with the pipe fixture, a second threaded portion, and a chamfered annular surface concentrically located with respect to the second threaded portion, and

a lower part including a third threaded portion adapted for engaging the second threaded portion of the upper part, a fourth threaded portion adapted for engaging a base material, and a flange fixedly attached between the third and fourth threaded portions;

fixing the upper part to the lower part by engaging the second threaded portion with the third threaded portion;

engaging the flange of the lower part with the chamfered annular surface of the upper part;

inserting the fourth threaded portion into the base material; and

securing the pipe fixture to the base material by fixing the fixture to the first portion.

7. The method of claim 6 , wherein the providing step further includes providing a threading for the first portion and the securing step includes engaging the fixture and the first portion using a threaded engagement.

8. The method of claim 6 , wherein the fixing step is performed prior to the inserting step.

9. The method of claim 6 , wherein the providing step includes providing a first bore and a second bore for the first and second portions, respectively, the first bore having a diameter that is greater than the diameter of the second bore.

10. The method of claim 6 , wherein the securing step further includes providing the upper part as a nut.

11. The method of claim 6 , wherein the fixing step includes the third threaded portion having male threads and being screwed into the second thread portion having female threads and the securing step includes a threaded rod of the fixture being screwed into the first portion having mating threads.

12. The method of claim 6 , wherein the securing step further includes screwing a thread rod of the fixture into the first portion having female threads, the rod being coupled to a pipe cradle.

13. The method of claim 6 , wherein the providing step further includes providing a lower part that is a unitary screw devoid of a head, and wherein the third threaded portion comprises a stud for engaging the second threaded portion of the upper part.

14. The method of claim 13 , wherein the flange is formed between the stud and the fourth threaded portion.

15. The method of claim 6 , wherein the first portion includes a first threaded bore for engaging the pipe fixture and the second threaded portion is a second threaded bore.

16. The method of claim 15 , wherein the first and second threaded bores are coaxially oriented with each other.

17. The method of claim 15 , wherein the first threaded bore is oriented off axis from the second threaded bore.

18. The method of claim 17 , wherein the first threaded bore is axially oriented at about a 90 degree angle from the second threaded bore.

19. A method for preparing a two-piece anchor suitable for mounting an apparatus to a structural base material, the method comprising the steps of:

positioning a first anchor piece proximate to a second anchor piece, the first anchor piece having a first bore for mechanically interlocking with the apparatus and a threaded second bore, the second anchor piece having a first threaded portion configured for mating with the threaded second bore of the first anchor piece and a second threaded portion for securing the second anchor piece to the base material and;

rotatably inserting the first threaded portion of the second anchor piece in the threaded second bore of the first anchor piece to couple the first and second two anchor pieces together; and

engaging a locking member fixedly attached between the first and second threaded portions of the second anchor piece with a recessed surface disposed inside the threaded second bore of the first anchor piece, wherein the locking member engagement with the recessed surface promotes frictional hold between the first and second anchor pieces.

20. The method of claim 19 , wherein the locking member is a circular flange and the recessed surface is annular in shape having an opening therethrough to receive at least part of the first threaded portion of the second anchor piece.

21. The method of claim 20 , wherein at least part of the recessed surface includes a chamfered surface.

22. The method of claim 19 , wherein the first bore of the first anchor piece is threaded to receive a complimentary threaded portion of the apparatus for mechanically interlocking the apparatus to the first piece.

23. The method of claim 19 , wherein the first bore and second threaded bore of the first anchor piece each have an axis extending therethrough respectively and the first bore and second threaded bore are oriented off axis from each other.

24. The method of claim 19 , wherein at least part of the first anchor piece is configured as a nut.

25. The method of claim 19 , wherein the first threaded portion is a stud and the second threaded portion includes a drill point for securing in the base.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2012
From: POWERS FASTENERS, INC.
To: BLACK & DECKER INC.
Reel/Frame 028891/0110 →
RELEASE OF SECURITY INTEREST Recorded Aug 7, 2012
From: JPMORGAN CHASE BANK, N.A.
To: POWERS FASTENERS, INC.
Reel/Frame 028741/0582 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 22, 2006
From: POWERS FASTENERS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 018668/0437 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2004
From: POWERS, JEFFREY R.; GAUDRON, PAUL
To: POWERS FASTENERS, INC.
Reel/Frame 014865/0503 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2003
From: POWERS, JEFFREY R.; GAUDRON, PAUL
To: POWERS FASTENERS INC.
Reel/Frame 013683/0761 →
Continuity (1)
Related Publication 20040096294A1 · May 20, 2004