Pressure-sensitive adhesives exhibiting an improved shear strength at elevated temperatures
View Patent ↗The present invention relates to a process for preparing an adhesive bond by i) applying an aqueous dispersion or solution containing a) at least one isocyanate-reactive polymer and b) at least one solid surface-deactivated polyisocyanate to a ii) substrate, iii) drying the aqueous dispersion or solution at a temperature from 20 to 95° C. to form an adhesive layer and iv) treating the adhesive layer with heat at a temperature greater than the temperature used to dry the aqueous dispersion or solution. The present invention also relates to a process for preparing a bond by combining at least one substrate with the adhesive bond of the present invention. Adhesive bonds of the present invention have a shear strength at least 10% greater than the shear strength of adhesive bonds containing a substrate having at least one adhesive layer based on an aqueous dispersion or solution composed of a) and b) dried at a temperature from 20 to 95° C.
1. A process for preparing a pressure-sensitive adhesive layer on a substrate comprising:
i) applying an aqueous dispersion or solution containing:
a) at least one isocyanate-reactive polymer; and
b) at least one solid surface-deactivated polyisocyanate to at least one surface of said substrate;
ii) drying the aqueous dispersion or solution at a temperature of from 20 to 95° C. to form an adhesive layer that exhibits a loop tack of at least 2 N/inch;
iii) treating said adhesive layer with heat at a temperature that exceed the drying temperature by at least 40° C. to thereby produce a pressure-sensitive adhesive layer having a shear strength higher than the shear strength of said adhesive layer.
2. The process of claim 1 wherein the drying temperature is from 50 to 95° C.
3. The process of claim 1 wherein the treatment with heat is carried out at a temperature from 60 to 200° C.
4. The process of claim 1 wherein the treatment with heat is carried out with direct heat, convection heat, radiation heat, electromagnetic radiation or by heat transfer from a preheated substrate.
5. The process of claim 1 wherein the isocyanate-reactive polymer has a glass transition temperature less than or equal to −5° C.
6. The process of claim 1 wherein the aqueous dispersion or solution has a minimum film-forming temperature less than or equal to +5° C.
7. The process of claim 1 wherein the isocyanate-reactive polymer has a storage modulus less than or equal to 10 7 Pa, measured at 10 Hz and +10° C.
8. The process of claim 1 wherein the solid surface-deactivated polyisocyanate has a mean particle diameter (weight average) less than or equal to 10 μm.
9. The process of claim 1 wherein the isocyanate-reactive polymer is an acrylic ester, methacrylic ester, acrylonitrile, vinyl acetate, styrene, ethylene, a butadiene or α-chlorobutadiene copolymer, a polyester- or polyether-based polyurethane or a polyester- or polyether-based polyurea.
10. The process of claim 1 wherein the ratio of isocyanate groups of the polyisocyanate to isocyanate-reactive groups of the polymer is in the range of from 0.1 to 1.5.
11. The process of claim 1 wherein said pressure sensitive layer has a crosslinking density of at least 3000 g/mol.
12. The process of claim 1 wherein said pressure-sensitive adhesive layer has a surface tackiness that is reduced by no more than 50% of the surface tackiness of said adhesive layer.
13. The process of claim 1 , wherein the shear strength of said pressure-sensitive layer exceed the shear strength of said adhesive layer by at least 10%.