IP Library Granted Patent US 6,843,871
Granted Patent B2
US 6,843,871 · App. 10/298,200 · Granted Jan 18, 2005

Process for preparing a non-woven fibrous web

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Quick Facts
Patent No.
US 6,843,871
App. No.
10/298,200
Granted
Jan 18, 2005
Kind
B2
Abstract

Disclosed is a process for preparing a fibrous web. The fibrous web includes a microencapsulated material, such as a microencapsulated phase change material, adhered to the web. Preferably, the web is prepared in a melt-blowing or spun-bonding process. In the melt-blowing process, cooling water containing the microcapsules is used to cool melt blown fibers prior to collection on a collector. In the spun-bonding process, microcapsules are applied in liquid suspension or in dry form to a heated web, for instance, after the web has been calendared. The fibrous webs thus prepared have numerous uses, and are particularly suited to the manufacture of clothing.

Claims (12)

1. A process for preparing a fibrous web, comprising:

providing a polymeric melt comprising a thermoplastic polymer; melt-blowing a body of fibers from said solution, said body comprising a plurality of fibers, said fibers being at a temperature sufficient to render said fibers tacky;

cooling said body with a cooling medium, said cooling medium including a cooling liquid and discrete plural particles of an adherent, whereby at least some of said discrete particles adhere to said body; and

collecting said body on a collector thereby forming a web.

2. A process according to claim 1 , said body of fibers being sufficiently permeable to said cooling medium such that said at least some of said particles of adherent adhere to fibers within said body.

3. A process according to claim 1 , said polymeric melt comprising a polymer selected from the group consisting of polypropylene, polyethylene, polyvinyl alcohol, and polylactic acid.

4. A process according to claim 3 , said polymeric melt comprising polypropylene.

5. A process according to claim 1 , said polymeric melt comprising a nylon.

6. A process according to claim 1 , said adherent comprising a temperature stabilizing agent.

7. A process according claim 6 , said temperature stabilizing agent comprising a microencapsulated moderate temperature phase change material.

8. A process according claim 7 , said phase change material being selected from the group consisting of n-docosane, n-eicosane, n-heneicosane, n-heptacosane, n-heptadecane, n-hexacosane, n-hexadecane, n-nonadecane, n-octacosane, n-octadecane, n-pentacosane, n-pentadecane, n-tetracosane, n-tetradecane, n-tricosane, and n-tridecane.

9. A process according claim 7 , said microcapsules comprising said phase change material contained within a polyacrylate wall material.

Assignments (29)
RELEASE OF SECURITY INTEREST Recorded Oct 7, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
Reel/Frame 057750/0945 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER SERIAL NUMBER PREVIOUSLY RECORDED AT REEL: 44444 FRAME: 0905. ASSIGNOR(S) HEREBY CONFIRMS THE FIRST LIEN SECURITY AGREEMENT. Recorded Aug 8, 2019
From: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS FIRST LIEN COLLATERAL AGENT
Reel/Frame 050021/0307 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER SERIAL NUMBER PREVIOUSLY RECORDED AT REEL: 44444 FRAME: 0932. ASSIGNOR(S) HEREBY CONFIRMS THE SECOND LIEN SECURITY AGREEMENT. Recorded Aug 8, 2019
From: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN COLLATERAL AGENT
Reel/Frame 050021/0359 →
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBER PREVIOUSLY RECORDED AT REEL: 49891 FRAME: 807. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 8, 2019
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
Reel/Frame 050003/0400 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 1, 2019
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
Reel/Frame 049891/0807 →
RELEASE OF SECOND LIEN PATENT COLLATERAL AGREEMENT Recorded Jun 17, 2018
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
Reel/Frame 046377/0179 →
RELEASE OF SECURITY INTEREST Recorded Jun 17, 2018
From: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
To: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
Reel/Frame 046392/0438 →
FIRST LIEN SECURITY AGREEMENT Recorded Nov 14, 2017
From: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS FIRST LIEN COLLATERAL AGENT
Reel/Frame 044444/0905 →
RELEASE OF SECURITY INTEREST Recorded Nov 14, 2017
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: ENCAPSYS, LLC
Reel/Frame 044123/0160 →
SECOND LIEN SECURITY AGREEMENT Recorded Nov 14, 2017
From: ENCAPSYS, LLC; IPS STRUCTURAL ADHESIVES, INC.; IPS CORPORATION; WATERTITE PRODUCTS, INC.; WELD-ON ADHESIVES, INC.; IPS ADHESIVES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS SECOND LIEN COLLATERAL AGENT
Reel/Frame 044444/0932 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2017
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: ENCAPSYS, LLC
Reel/Frame 041144/0570 →
SECURITY INTEREST Recorded Aug 27, 2015
From: ENCAPSYS, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 036437/0821 →
SECURITY INTEREST Recorded Aug 7, 2015
From: ENCAPSYS, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036275/0792 →
CHANGE OF NAME Recorded Aug 6, 2015
From: RISE ACQUISTION, LLC
To: ENCAPSYS, LLC
Reel/Frame 036303/0617 →
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2015
From: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
To: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
Reel/Frame 036251/0893 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2015
From: APPVION, INC.
To: RISE ACQUISTION, LLC
Reel/Frame 036245/0688 →
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2015
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
Reel/Frame 036249/0419 →
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2015
From: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
To: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
Reel/Frame 036250/0466 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2013
From: U.S. BANK NATIONAL ASSOCIATION
To: APPLETON PAPERS INC.
Reel/Frame 031690/0774 →
SECOND LIEN PATENT COLLATERAL AGREEMENT Recorded Nov 19, 2013
From: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 031689/0593 →
SECURITY AGREEMENT Recorded Jul 3, 2013
From: APPVION, INC.; PAPERWEIGHT DEVELOPMENT CORP.
To: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 030740/0153 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2013
From: U.S. BANK NATIONAL ASSOCIATION
To: APPLETON PAPERS, INC.; PAPERWEIGHT DEVELOPMENT CORP.; AMERICAN PLASTICS COMPANY; NEW ENGLAND EXTRUSIONS, INC.
Reel/Frame 030724/0312 →
RELEASE OF SECURITY INTEREST Recorded Jun 28, 2013
From: FIFTH THIRD BANK
To: APPLETON PAPERS, INC.
Reel/Frame 030712/0054 →
CHANGE OF NAME Recorded Jun 17, 2013
From: APPLETON PAPERS INC.
To: APPVION, INC.
Reel/Frame 030641/0381 →
RELEASE OF SECURITY INTEREST Recorded Feb 11, 2010
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: APPLETON PAPERS INC.
Reel/Frame 023915/0760 →
SECURITY AGREEMENT Recorded Feb 9, 2010
From: PAPERWEIGHT DEVELOPMENT CORP.; APPLETON PAPERS INC.; AMERICAN PLASTICS COMPANY, INC.; NEW ENGLAND EXTRUSION INC.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 023905/0953 →
SECURITY AGREEMENT Recorded Feb 8, 2010
From: APPLETON PAPERS INC.
To: FIFTH THIRD BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 023905/0532 →
GRANT OF SECURITY INTEREST Recorded Oct 7, 2009
From: APPLETON PAPERS INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 023337/0132 →
NOTICE OF GRANT OF SECURITY INTEREST Recorded Jun 29, 2007
From: APPLETON PAPERS INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 019489/0751 →