IP Library Granted Patent US 7,147,942
Granted Patent B2
US 7,147,942 · App. 10/314,907 · Granted Dec 12, 2006

Perpendicular magnetic recording medium and method of manufacturing the same and product thereof

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Quick Facts
Patent No.
US 7,147,942
App. No.
10/314,907
Granted
Dec 12, 2006
Kind
B2
Abstract

The quantity of oxide contained in a magnetic layer is controlled to control the crystal grains and the segregation structure for ensuring low noise characteristic in a granular magnetic layer of a perpendicular magnetic recording medium. The granular magnetic layer consists of ferromagnetic crystal grains and a nonmagnetic grain boundary region mainly of an oxide surrounding the ferromagnetic crystal grains. The perpendicular magnetic recording medium has a nonmagnetic underlayer composed of a metal or alloy having hexagonal closest-packed crystal structure. The ferromagnetic crystal grain is composed of an alloy containing at least cobalt and platinum. The volume proportion of the nonmagnetic grain boundary region mainly of the oxide falls within a range of 15% to 40% of the volume of the total magnetic layer.

Claims (25)

1. A perpendicular magnetic recording medium comprising:

a nonmagnetic substrate; and

at least a seed layer, a nonmagnetic underlayer, a magnetic layer, and a protective film sequentially laminated on the substrate,

wherein the seed layer is composed of a metal or alloy containing a face centered cubic (fcc) crystal structure selected from at least one element of Ni, Cu, Au, Pd, Pt, and Ir,

wherein the nonmagnetic underlayer is composed of a metal or alloy having a hexagonal closest-packed (hcp) crystal structure,

wherein the magnetic layer consists essentially of ferromagnetic crystal grains and a nonmagnetic grain boundary region, the nonmagnetic grain boundary region being composed of an oxide surrounding the ferromagnetic crystal grains,

wherein the ferromagnetic crystal grains are composed of an alloy containing at least cobalt and platinum, and

wherein a volume occupied by the grain boundary region falls within a range of 15% to 40% of a total volume of the magnetic layer, and a coercive force (Hc) thereof is greater than 3000 Oe and no higher than about 3700 Oe.

2. A perpendicular magnetic recording medium according to claim 1 , wherein the magnetic layer has a thickness falling within a range of 5 nm to 20 nm.

3. A perpendicular magnetic recording medium according to claim 1 , wherein the substrate is composed of a plastic resin.

4. A perpendicular magnetic recording medium according to claim 2 , wherein the substrate is composed of a plastic resin.

5. A method of manufacturing a perpendicular magnetic recording medium, comprising steps of:

depositing a seed layer is composed of a metal or alloy containing a face centered cubic (fcc) crystal structure selected from at least one element of Ni, Cu, Au, Pd, Pt, and Ir on a nonmagnetic substrate;

depositing a nonmagnetic underlayer composed of a metal or an alloy having a hexagonal closest-packed (hcp) crystal structure on the seed layer;

depositing a magnetic layer consisting essentially of ferromagnetic crystal grains and a nonmagnetic grain boundary region surrounding the ferromagnetic crystal grains by RF magnetron sputtering using a composite target containing a ferromagnetic alloy and an oxide on the underlayer,

wherein the ferromagnetic crystal grains are composed of an alloy containing at least cobalt and platinum, and

wherein a volume of the grain boundary region falls within a range of 15% to 40% of a total volume of the magnetic layer, and a coercive force (Hc) thereof is greater than 3000 Oe and no higher than about 3700 Oe; and

depositing a protective film on the magnetic layer.

6. A method of manufacturing a perpendicular magnetic recording medium according to claim 5 , wherein the depositing steps of the seed layer, the nonmagnetic underlayer, the magnetic layer, and the protective film are performed without preheating the substrate.

7. A method for manufacturing a perpendicular magnetic recording medium according to claim 6 , wherein a volume occupied by the oxide contained in the composite target falls within a range of 20% to 35% of a total volume of the target.

8. A method for manufacturing a perpendicular magnetic recording medium according to claim 6 , wherein a volume occupied by the oxide contained in the composite target falls within a range of 20% to 35% of a total volume of the target.

9. A perpendicular magnetic recording medium according to claim 1 , wherein the oxide In the magnetic layer is SiO 2 .

10. A method for manufacturing a perpendicular magnetic recording medium according to claim 5 , wherein the oxide in the magnetic layer is SiO 2 .

11. A method for manufacturing a perpendicular magnetic recording medium according to claim 7 , wherein the oxide in the magnetic layer is SiO 2 .

12. A method for manufacturing a perpendicular magnetic recording medium according to claim 8 , wherein the oxide in the magnetic layer is SiO 2 .

Assignments (4)
CHANGE OF NAME Recorded Oct 10, 2011
From: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD.
To: FUJI ELECTRIC CO., LTD.
Reel/Frame 027249/0159 →
MERGER Recorded Oct 10, 2011
From: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD. (MERGER)
To: FUJI ELECTRIC CO., LTD.
Reel/Frame 027288/0820 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2008
From: FUJI ELECTRIC HOLDINGS CO., LTD.
To: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD.
Reel/Frame 021006/0095 →
CHANGE OF NAME Recorded Apr 23, 2008
From: FUJI ELECTRIC CO., LTD.
To: FUJI ELECTRIC HOLDINGS CO., LTD.
Reel/Frame 020837/0690 →