Wiping products having a low coefficient of friction in the wet state and process for producing same
View Patent ↗Base sheets are disclosed having a reduced coefficient of friction in the wet state. In accordance with the present invention, the base sheets can be treated with a high molecular weight polyethylene oxide, a derivatized polyethylene oxide or an acrylate copolymer containing polyethylene moieties. The base sheet can be single ply or multi-ply. The base sheet can be a tissue product, such as a facial tissue, a bath tissue, or a paper towel. Alternatively, the base sheet can be a pre-moistened wipe.
1. A dry tissue product having an improved feel when wet comprising:
a base sheet comprising pulp fibers, the base sheet having a first side and a second and opposite side, the base sheet having a bulk density of at least about 2 cc/g;
a wet anti-friction composition applied to at least one side of the base sheet, the wet anti-friction composition being applied in an amount sufficient for the treated side of the base sheet to have a wet static coefficient of friction that is no more than about 10% greater than the dry static coefficient of friction of the treated side, wherein the wet anti-friction composition comprises a derivatized polyethylene oxide, the polyethylene oxide having a molecular weight of greater than about 20,000.
2. A tissue product as defined in claim 1 , wherein the derivatized polyethylene oxide comprises:
wherein R 1, R 1′, R 1″ are independently H or a C 1-4 alkyl;
Z is a bridging radical selected from the groups comprising —O—, —S—, —OOC—, —COO—, —HNOC—, —CONH, and mixtures thereof; and R 0 is a moiety containing a functional group selected from the group H, amine, amide, carboxyl, hydroxyl, aldehyde, epoxy, silanol and azetidinium groups, and mixtures thereof.
3. A tissue product as defined in claim 1 , wherein the derivatized polyethylene oxide comprises:
4. A tissue product as defined in claim 1 , wherein the derivatized polyethylene oxide has silanol functional groups.
5. A tissue product as defined in claim 1 , wherein the derivatized polyethylene oxide forms covalent or ionic bonds with paper fibers.
6. A tissue product as defined in claim 1 , wherein the derivatized polyethylene oxide contains from about 0.5 percent to about 25 percent by weight of pendant functional groups.
7. A dry tissue product having an improved feel when wet comprising:
a base sheet comprising pulp fibers, the base sheet having a first side and a second and opposite side, the base sheet having a bulk density of at least about 2 cc/g;
a wet anti-friction composition applied to at least one side of the base sheet, the wet anti-friction composition being applied in an amount sufficient for the treated side of the base sheet to have a wet static coefficient of friction that is no more than about 10% greater than the dry static coefficient of friction of the treated side, wherein the wet anti-friction composition comprises a polymer or copolymer derived from ethylenically unsaturated monomers wherein at least one monomer comprises a pendant polyalkylene oxide moiety.
8. A tissue product of claim 7 , wherein the polymer or copolymer has a the structure:
−{−[Q 1 ] a −[Q 2 ] b −[Q 3 ] c −} w −
wherein:
a and b are integers greater than or equal to 0
c is an integer >0
w is an integer greater than or equal to 1;
Q 1 is a monomer unit containing a functionality capable of hydrogen or covalently bonding with cellulose or any other polar or non-polar monomer not containing a pendant polyalkylene oxide functionality;
Q 2 is a monomer unit containing a charge functionality;
Q 3 is a monomer unit or mixture of monomer units containing pendant polyalkylene oxide functionality wherein said pendant polyalkylene oxide functionality has a degree of polymerization greater than 3; and
the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 5 to 100%.
9. A tissue product as defined in claim 8 wherein the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 20 to 100%.
10. A tissue product as defined in claim 8 wherein polymer or copolymer has a weight average molecular weight of greater than about 20,000.
11. A tissue product as defined in claim 8 wherein b>0 and Q 2 is derived from a monomer unit containing a cationic charge functionality.
12. A tissue product as defined in claim 11 wherein the cationic charge functionality is incorporated via a diallydimethylammonium cationic monomer.
13. A tissue product as defined in claim 7 , wherein the polymer or copolymer comprises:
wherein R 1′, R 1″, R 2, R 2′, R 2″, R 3, R 3′, R 3″ are independently H, or a C 1-4 alkyl group;
Z 1, Z 2, Z 3 are bridging radicals selected from the group consisting of —CONH—, —NHCO—, —O—, —S—, —CH2—, -aryl-, —COO—or —OOC—, and mixtures thereof; —R 4 is any functional group incorporated as part of an ethylenically unsaturated monomer;
R 5 is any cationically charged species; and
R 6 is a polyoxyethylene or polyoxyalkylene derivative of the formula—(CHR 7 CHR 8 O) s —(CH2CH2O) t —(CHR 9 CHR 10 O) v —R 11 wherein R 7, R 8, R 9, R 10 are independently C 1-4 alkyl groups; s, t, v are integers such that t>0 and s+t+v>3; R 11 is a terminating radical including H, alkyl, substituted alkyl, aryl and substituted aryl; and values of p & q are ≧0 while the value of r>0.
14. A tissue product as defined in claim 13 , wherein the polymer or copolymer comprises:
15. A tissue product as defined in claim 7 , wherein the polymer or copolymer comprises a poly(ethylene glycol) alkyl ether methacrylate.
16. A tissue product having an improved feel when wet comprising:
a base sheet comprising pulp fibers, the base sheet having a first side and a second and opposite side, the base sheet having a bulk density of at least about 2 cc/g;
a wet anti-friction composition applied to at least one side of the base sheet, the wet anti-friction composition being applied in an amount sufficient for the treated side of the base sheet to have a wet dynamic coefficient of friction that is no more than about 10% greater than the dry dynamic coefficient of friction of the treated side, wherein the wet anti-friction composition comprises a derivatized polyethylene oxide, the polyethylene oxide having a molecular weight of greater than about 20,000.
17. A tissue product as defined in claim 16 , wherein the derivatized polyethylene oxide comprises:
wherein R 1, R 1′ , R 1 ″ are independently H or a C 1-4 alkyl;
Z is a bridging radical selected from the groups comprising —O—, —S—, —OOC—, —COO—, —HNOC—, —CONH, and mixtures thereof; and
R 0 is a moiety containing a functional group selected from the group H, amine, amide, carboxyl, hydroxyl, aldehyde, epoxy, silanol, azetidinium groups, and mixtures thereof.
18. A tissue product as defined in claim 16 , wherein the derivatized polyethylene oxide comprises:
19. A tissue product as defined in claim 16 , wherein the derivatized polyethylene oxide has silanol functional groups.
20. A tissue product as defined in claim 16 , wherein the derivatized polyethylene oxide forms covalent or ionic bonds with paper fibers.
21. A tissue product as defined in claim 16 , wherein the derivatized polyethylene oxide contains from about 0.5 percent to about 25 percent by weight of pendant functional groups.
22. A tissue product having an improved feel when wet comprising:
a base sheet comprising pulp fibers, the base sheet having a first side and a second and opposite side, the base sheet having a bulk density of at least about 2 cc/g;
a wet anti-friction composition applied to at least one side of the base sheet, the wet anti-friction composition being applied in an amount sufficient for the treated side of the base sheet to have a wet dynamic coefficient of friction that is no more than about 10% greater than the dry dynamic coefficient of friction of the treated side, wherein the wet anti-friction composition comprises a polymer or copolymer derived from ethylenically unsaturated monomers wherein at least one monomer comprises a pendant polyalkylene oxide moiety.
23. A tissue product as defined in claim 22 , wherein the polymer or copolymer has the structure:
−{−[Q 1 ] a −[Q 2 ] b −[Q 3 ] c −} w−
wherein:
a and b are integers greater than or equal to 0
c is an integer>0
w is an integer greater than or equal to 1;
Q 1 is a monomer unit containing a functionality capable of hydrogen or covalently bonding with cellulose or any other polar or non-polar monomer not containing a pendant polyalkylene oxide functionality;
Q 2 is a monomer unit containing a charge functionality;
Q 3 is a monomer unit or mixture of monomer units containing pendant polyalkylene oxide functionality wherein said pendant polyalkylene oxide functionality has a degree of polymerization greater than 3; and
the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 5 to 100%.
24. A tissue product as defined in claim 23 wherein the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 20 to 100%.
25. A tissue product as defined in claim 23 wherein polymer or copolymer has a weight average molecular weight of greater than about 20,000.
26. A tissue product as defined in claim 23 wherein b>0 and Q 2 is derived from a monomer unit containing a cationic charge functionality.
27. A tissue product as defined in claim 26 wherein the cationic charge functionality is incorporated via a diallydimethylammonium cationic monomer.
28. A tissue product as defined in claim 22 , wherein the polymer or copolymer comprises:
wherein R 1′ , R 1″, R 2, R 2′, R 2″, R 3, R 3′, R 3″ are independently H, or a C 1-4 alkyl group;
Z 1 , Z 2, Z 3 are bridging radicals selected from the group consisting if —CONH—, —NHCO—, —O—, —S—, —CH2—, -aryl-, —COO— or —OOC—, and mixtures thereof; —R 4 is any functional group incorporated as part of an ethylenically unsaturated monomer;
R 5 is any cationically charged species; and
R 6 is a polyoxyethylene or polyoxyalkylene derivative of the formula —(CHR 7 CHR 8 O) s —(CH2CH2O) t —(CHR 9 CHR 10 O) v —R 11 wherein R 7, R 8, R 9, R 10 are independently C 1-4 alkyl groups; s, t, v are integers such that t>0 and s+t+v>3; R 11 is a terminating radical including H, alkyl, substituted alkyl, aryl and substituted aryl; and values of p & q are ≧0 while the value of r>0.
29. A tissue product as defined in claim 28 , wherein the polymer or copolymer comprises:
30. A tissue product as defined in claim 22 , wherein the polymer or copolymer comprises a poly(ethylene glycol) alkyl ether methacrylate.
31. A tissue product as defined in claim 22 , wherein the base sheet has a wet dynamic coefficient of friction that is no more than 3 percent greater than the dry dynamic coefficient of friction of the treated side.
32. A tissue product as defined in claim 22 , wherein the base sheet has a wet dynamic coefficient of friction that is no greater than the dry dynamic coefficient of friction of the treated side.
33. A tissue product as defined in claim 22 , wherein the wet anti-friction composition is applied to the base sheet in an amount from about 0.03 percent to about 3 percent by weight of fibers contained in the base sheet.
34. A tissue product as defined in claim 22 , wherein the wet anti-friction composition has been topically applied to the base sheet.
35. A tissue product as defined in claim 22 , wherein the wet anti-friction composition is incorporated into the base sheet during its formation.
36. A tissue product as defined in claim 22 , wherein the tissue product has a wet out time of about 20 seconds or less.
37. A treated wiping product having a lower coefficient of friction in the wet state comprising:
a base sheet comprising fibers, the base sheet having a first side and a second and opposite side;
a wet anti-friction composition applied to at least one side of the base sheet, the wet anti-friction composition being applied to the base sheet in an amount sufficient for the treated side of the base sheet to have a lower coefficient of friction in the wet state, the anti-friction composition comprising a derivatized polyethylene oxide in which the polyethylene oxide has a molecular weight of greater than about 20,000 or an acrylate copolymer containing polyethylene oxide moieties.
38. A treated wiping product as defined in claim 37 , wherein the wet anti-friction composition comprises a derivatized polyethylene oxide comprising:
wherein R 1, R 1′, R 1″ are independently H or a C 1-4 alkyl;
Z is a bridging radical selected from the groups comprising —O—, —S—, —OOC—, —COO—, —HNOC—, —CONH, and mixtures thereof; and
R 0 is a moiety containing a functional group selected from the group H, amine, amide, carboxyl, hydroxyl, aldehyde, epoxy, silanol, azetidinium groups, and mixtures thereof.
39. A treated wiping product as defined in claim 38 , wherein the derivatized polyethylene oxide forms covalent or ionic bonds with paper fibers.
40. A treated wiping product as defined in claim 38 , wherein the derivatized polyethylene oxide contains from about 0.5 percent to about 25 percent by weight of pendant functional groups.
41. A treated wiping product as defined in claim 38 , wherein R 0 comprises from about one-half percent to about 10 percent by weight of the derivatized polyethylene oxide.
42. A treated wiping product as defined in claim 37 , wherein the wet anti-friction composition comprises a derivatized polyethylene oxide comprising:
43. A treated wiping product as defined in claim 37 , wherein the wet anti-friction composition comprises a derivatized polyethylene oxide derived from ethylenically unsaturated monomers wherein at least one monomer comprises a pendant polyalkylene oxide moiety.
44. A treated wiping product of claim 37 , wherein the derivatized polyethylene oxide has the structure:
−{−[Q 1 ] a −[Q 2 ] b −[Q 3 ] c −} w−
wherein:
a and b are integers greater than or equal to 0
c is an integer >0
w is an integer greater than or equal to 1;
Q 1 is a monomer unit containing a functionality capable of hydrogen or covalently bonding with cellulose or any other polar or non-polar monomer not containing a pendant polyalkylene oxide functionality;
Q 2 is a monomer unit containing a charge functionality;
Q 3 is a monomer unit or mixture of monomer units containing pendant polyalkylene oxide functionality wherein said pendant polyalkylene oxide functionality has a degree of polymerization greater than 3; and
the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 5 to 100%.
45. A treated wiping product as defined in claim 44 wherein the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 20 to 100%.
46. A treated wiping product as defined in claim 44 wherein the derivatized polyethylene oxide has a weight average molecular weight of greater than about 20,000.
47. A treated wiping product as defined in claim 44 wherein b>0 and Q 2 is derived from a monomer unit containing a cationic charge functionality.
48. A treated wiping product as defined in claim 47 wherein the cationic charge functionality is incorporated via a diallydimethylammonium cationic monomer.
49. A treated wiping product as defined in claim 44 , wherein the derivatized polyethylene oxide comprises:
wherein R 1′, R 1″, R 2, R 2′, R 2″, R 3, R 3′, R 3″ are independently H, or a C 1-4 alkyl group;
Z 1, Z 2, Z 3 are bridging radicals selected from the group consisting of —CONH—, —NHCO—, —O—, —S—, —CH2—, -aryl-, —COO—, —OOC—, and mixtures thereof; —R 4 is any functional group incorporated as part of an ethylenically unsaturated monomer;
R 5 is any cationically charged species; and
R 6 is a polyoxyethylene or polyoxyalkylene derivative of the formula —(CHR 7 CHR 8 O) s —(CH2CH2O) t —(CHR 9 CHR 10 O) v —R 11 wherein R 7, R 8, R 9, R 10 are independently C 1-4 alkyl groups; s, t, v are integers such that t>0 and s+t+v>3; R 11 is a terminating radical including H, alkyl, substituted alkyl, aryl and substituted aryl; and values of p & q are ≧0 while the value of r>0.
50. A treated wiping product as defined in claim 44 , wherein the derivatized polyethylene oxide comprises:
51. A treated wiping product as defined in claim 37 , wherein the wet anti-friction composition is applied to the base sheet in a total amount of from about 0.03 percent to about 3 percent by weight.
52. A treated wiping product as defined in claim 37 , wherein the wiping product comprises a facial tissue, a bath tissue, or a paper towel.
53. A treated wiping product as defined in claim 52 , wherein the treated side of the base sheet has a wet static coefficient of friction that is no more than about 10 percent greater than the dry static coefficient of friction of the treated side.
54. A treated wiping product as defined in claim 52 , wherein the treated side of the base sheet has a wet dynamic coefficient of friction that is no more than about 10 percent greater than the dry dynamic coefficient of friction of the treated side.
55. A treated wiping product as defined in claim 37 , wherein the base sheet comprises more than one ply.
56. A treated wiping product as defined in claim 37 , wherein the wiping product comprises a pre-moistened wipe.
57. A process for producing a treated wiping product having a reduced coefficient of friction in the wet state comprising:
providing a base sheet comprising fibers, the base sheet having a first side and a second and opposite side; and
incorporating into the base sheet a wet anti-friction composition, the wet anti-friction composition being incorporated into the base sheet in an amount sufficient such that at least one side of the base sheet has a lower wet static coefficient of friction, the wet anti-friction composition comprising a derivatized polyethylene oxide containing a polyethylene oxide having a molecular weight of at least about 20,000 or an acrylate copolymer containing polyethylene oxide moieties.
58. A process as defined in claim 57 , wherein the wet anti-friction composition comprises a derivatized polyethylene oxide comprising:
wherein R 1, R 1′, R 1″ are independently H or a C 1-4 alkyl;
Z is a bridging radical selected from the groups comprising —O—, —S—, —OOC—, —COO—, —HNOC—, —CONH, and mixtures thereof; and
R 0 is a moiety containing a functional group selected from the group H, amine, amide, carboxyl, hydroxyl, aldehyde, epoxy, silanol, azetidinium groups, and mixtures thereof.
59. A process as defined in claim 58 , wherein the derivatized polyethylene oxide forms covalent or ionic bonds with paper fibers.
60. A process as defined in claim 58 , wherein the derivatized polyethylene oxide contains from about 0.5 percent to about 25 percent by weight of pendant functional groups.
61. A process as defined in claim 57 , wherein the wet anti-friction composition comprises a derivatized polyethylene oxide comprising:
62. A process as defined in claim 57 , wherein the wet anti-friction composition comprises a derivatized polyethylene oxide derived from ethylenically unsaturated monomers wherein at least one monomer comprises a pendant polyalkylene oxide moiety.
63. A process as defined in claim 62 , wherein the derivatized polyethylene oxide has the structure:
−{−[Q 1 ] a −[Q 2 ] b −[Q 3 ] c −}w−
wherein:
a and b are integers greater than or equal to 0
c is an integer >0
w is an integer greater than or equal to 1;
Q 1 is a monomer unit containing a functionality capable of hydrogen or covalently bonding with cellulose or any other polar or non-polar monomer not containing a pendant polyalkylene oxide functionality;
Q 2 is a monomer unit containing a charge functionality;
Q 3 is a monomer unit or mixture of monomer units containing pendant polyalkylene oxide functionality wherein said pendant polyalkylene oxide functionality has a degree of polymerization greater than 3; and
the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 5 to 100%.
64. A process as defined in claim 63 wherein the ratio of c to (a+b+c) is chosen such that the weight ratio of Q 3 to [Q 1 +Q 2 +Q 3 ] is from about 20 to 100%.
65. A process as defined in claim 63 wherein the derivatized polyethylene oxide has a weight average molecular weight of greater than about 20,000.
66. A process as defined in claim 63 wherein b>0 and Q 2 is derived from a monomer unit containing a cationic charge functionality.
67. A process as defined in claim 66 wherein the cationic charge functionality is incorporated via a diallydimethylammonium cationic monomer.
68. A process as defined in claim 57 , wherein the wet anti-friction composition comprises an acrylate copolymer containing polyethylene oxide moieties comprising:
wherein R 1′, R 1″, R 2, R 2′, R 2″, R 3, R 3′, R 3″ are independently H, or a C 1-4 alkyl group;
Z 1, Z 2, Z 3 are bridging radicals selected from the group comprising —CONH—, —NHCO—, —O—, —S—, —CH2—, -aryl-, —COO—, —OOC—, and mixtures thereof; and —R 4 is any functional group incorporated as part of an ethylenically unsaturated monomer;
R 5 is any cationically charged species; and
R 6 is a polyoxyethylene or polyoxyalkylene derivative of the formula —(CHR 7 CHR 8 O) s —(CH2CH2O) t —(CHR 9 CHR 10 O) v —R 11 wherein R 7, R 8, R 9, R 10 are independently C 1-4 alkyl groups; s, t, v are integers such that t>0 and s+t+v>3; R 11 is a terminating radical including H, alkyl, substituted alkyl, aryl and substituted aryl; and values of p & q are ≧0 while the value of r>0.
69. A process as defined in claim 68 , wherein the acrylate copolymer comprises:
70. A process as defined in claim 68 , wherein the acrylate copolymer is incorporated into the base sheet in an amount from about 0.03 percent to about 3 percent by weight of fibers contained in the base sheet.
71. A process as defined in claim 68 , wherein the wiping product comprises a facial tissue, a bath tissue, or a paper towel.
72. A process as defined in claim 68 , wherein the treated wiping product comprises a premoistened wipe.
73. A process as defined in claim 68 , wherein the wet anti-friction composition is incorporated into the base sheet by being topically applied to one side of the sheet.
74. A process as defined in claim 73 , wherein the wet anti-friction composition is applied topically to both sides of the base sheet.
75. A process as defined in claim 68 , wherein the wet anti-friction composition is incorporated into the base sheet by being added to an aqueous suspension of fibers that is used to form the base sheet.