IP Library Granted Patent US 7,159,259
Granted Patent B2
US 7,159,259 · App. 10/334,542 · Granted Jan 9, 2007

Gelatinous elastomer compositions and articles

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Quick Facts
Patent No.
US 7,159,259
App. No.
10/334,542
Granted
Jan 9, 2007
Kind
B2
Abstract

Novel gelatinous compositions and articles are formed from an intimate melt blend admixture of one or more of a selected block SEEPS copolymers in combination with one or more polymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene), poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene) n , poly(styrene-ethylene-butylene-styrene) n , poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, and polyethylene, and a plasticizing oil.

Claims (44)

1. An article comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more block copolymer(s) of poly(styrene-ethylene-ethylene-propylene-styrene) in combination with or without

(II) a minor amount of one or more polymer(s) or copolymer(s) selected from poly(ethylene/styrene/propylene), poly(ethylene/styrene/4-methyl-1-pentene), poly(ethylene/styrene/hexend-1), poly(ethylene/styrene/octene-1), and poly(ethylene/styrene/norbornene);

(III) from about 300 to about 1,600 parts by weight of a plasticizing oil; said gel cushion shape article characterized by a gel rigidity of about 20 to about 800 gram Bloom; wherein said gel cushion shape is capable of being deformed by an applied pressure into a deformed cushion shape in contact with a regular or irregular surface and upon removal of said applied pressure recover back to said cushion shape.

2. An article comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene), and

(II) from about 300 to about 1,600 parts by weight of an plasticizing oil.

3. An article comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more of a block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene); wherein at least one of said block copolymer is a high viscosity copolymer having a viscosity value at 5 weight percent solution in toluene at 30° C. of about 90 mpa-S and higher in combination with or without

(II) a selected amount of one or more polymer or copolymer(s) selected from poly(styrene- butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene), poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), poly(styrene-ethylene-propylene/styrene-ethylene-propylene-styrene), polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, or polyethylene, wherein said selected copolymer Is a linear, radial, branched, star-shaped, or multiarm copolymer, and n is an integer greater than one, and

(III) from about 300 to about 1,600 parts by weight of an plasticizing oil; wherein said gel cushion shape is capable of being deformed by an applied pressure into a deformed cushion shape in contact with a regular or irregular surface and upon removal of said applied pressure recover back to said cushion shape.

4. A gel cushion shape article of manufacture of claim 1 , wherein said one or more (II) copolymer(s) is selected from low styrene content copolymer(s) of: poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene/ethylene-propylene-styrene), and poly(styrene-ethylene-ethylene-propylene-styrene).

5. A gel cushion shape article of manufacture of claim 1 , 2 , or 3 , wherein said (II) copolymer(s) is poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), and poly(styrene-ethylene-propylene/styrene-ethylene-propylene-styrene).

6. A gel cushion shape article of manufacture of claim 1 , wherein said (II) copolymer(s) is one or more copolymer(s) selected from poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene) and poly(styrene-ethylene-propylene/styrene-ethylene-propylene-styrene), poly(styrene-ethylene-propylene-styrene), and poly(styrene-ethylene-butylene-styrene).

7. An article comprising: a gel cushion shaped article of manufacture formed from

(I) 100 parts by weight of one or more block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene);

(II) from about 300 to about 1,600 parts by weight of a plasticizing oil; and in combination with or without a minor amount of one or more copolymer(s) selected from poly(ethylene alpha-olefin) copolymers, and ultra low density poly(ethylene-octene-1) copolymers; wherein said cushion having the properties of elastic memory capable of recovery and shape retention after many extreme deformation cycles.

8. A article of comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more block copolymer(s) of poly(styrene-ethylene-ethylene-propylene-styrene) in combination with or without

(II) a minor amount of one or more copolymer(s) selected from poly(ethylene-butyl acrylate), poly(ethylene-ethyl acrylate), poly(ethylene-methyl acrylate), poly(ethylene-vinyl acetate), poly(ethylene-vinyl acrylate), and poly(ethylene-vinyl alcohol);

(III) from about 300 to about 1,600 parts by weight of an plasticizing oil; wherein said cushion shape article having the properties of elastic memory capable of recovery and shape retention after many extreme deformation cycles.

9. A gel cushion shaped article according to claim 3 or 6 , wherein said gel cushion shape is in the shape of a pillow.

10. A gel cushion shape article according to claim 3 or 6 , wherein said gel cushion shape is in the shape of a cushion for a hand a wrist, a finger, a forearm, a knee, a leg, a clavicle, a shoulder, a foot, an ankle, a neck, a back, or a clutch cushion.

11. A gel cushion shape article according to claim 2 or 4 , wherein said gel cushion shape is a pad for a wrist or a cushion for a hand, a wrist, a finger, a forearm, a knee, a leg, a clavicle, a shoulder, a foot, an ankle, a neck, a back.

12. A gel cushion shape article according to claim 3 or 6 , wherein said gel cushion shape is a shape of a mattress.

13. A gel cushion shape article according to claim 3 or 6 , wherein said gel cushion shape is a shape of a pillow.

14. A gel cushion shape article according to claim 3 , wherein said gel cushion shape is a shape of a wrist cushion.

15. A gel cushion shape article according to claim 3 or 6 , wherein said gel cushion shape is useful as a wheelchair cushion.

16. An article comprising; a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene) in combination with or without

(II) a selected amount of one or more polymer or copolymer selected from poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene), poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, polyethylene, poly(ethylene/styrene/propylene), poly(ethylene/styrene/4-methyl-1-pentene), poly(ethylene/styrene/hexend-1), poly(ethylene/styrene/octene-1), poly(ethylene/styrene/norbornene), high vinyl content poly(styrene-ethylene-butylene-styrene), low styrene content poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), and poly(styrene-ethylene-propylene/styrene-ethylene-propylene-styrene), or poly(ethylene-styrene) produced by metallocene catalysts; wherein said selected copolymer is a linear, radial, branched, star-shaped, or multiarm copolymer, and n is an integer greater than one, and

(III) from about 300 to about 1,600 parts by weight of an plasticizing oil; wherein said gel cushion shape is capable of being deformed by an applied pressure into a deformed cushion shape in contact with a regular or irregular surface and upon removal of said applied pressure recover back to said cushion shape.

17. An article comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more of a hydrogenated poly(styrene isoprene/butadiene-styrene) block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene) in combination with or without

(II) a selected amount of one or more polymer or copolymer selected from poly(styrene-butadiene-styrene), poly(styrene-butadiene) n , poly(styrene-isoprene-styrene), poly(styrene-isoprene) n , poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene-styrene), poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene) n , poly(styrene-ethylene-butylene) n , poly(styrene-ethylene-butylene/styrene-ethylene-butylene-styrene), poly(ethylene-styrene), poly(ethylene-styrene-propylene), polystyrene, polybutylene, polyethylene, and polypropylene; wherein said selected copolymer is a linear, radial, branched, star-shaped, or multiarm copolymer, and n is an integer greater than one, and

(III) from about 300 to about 1,600 parts by weight of an plasticizing oil; wherein said gel cushion shape is capable of being deformed by an applied pressure into a deformed cushion shape in contact with a regular or irregular surface and upon removal of said applied pressure recover back to said cushion shape.

18. An article comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more of a hydrogenated poly(styrene isoprene/butadiene-styrene) block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene) and poly(styrene-ethylene-butylene/ethylene-propylene-styrene), and

(II) from about 300 to about 1,600 parts by weight of an plasticizing oil.

19. An article comprising: a gel cushion shape article of manufacture formed from

(I) 100 parts by weight of one or more of a hydrogenated poly(styrene isoprene/butadiene-styrene) block copolymer(s) of the general configuration poly(styrene-ethylene-ethylene-propylene-styrene) in combination with

(II) a selected amount of one or more copolymer(s) selected from poly(ethylene-styrene), poly(ethylene/styrene/propylene), poly(ethylene/styrene/4-methyl-1-pentene), poly(ethylene/styrene/hexend-1), poly(ethylene/styrene/octene-1), or poly(ethylene/styrene/norbornene), produced by metallocene catalysts, and

(III) from about 300 to about 1,600 parts by weight of an plasticizing oil; said gelatinous composition characterized by a gel rigidity of about 20 to about 800 gram Bloom; wherein said gel cushion shape is capable of being deformed by an applied pressure into a deformed cushion shape in contact with a regular or irregular surface and upon removal of said applied pressure recover back to said cushion shape.

20. A gel cushion shape article according to claims 1 , 5 , 6 , 7 , 8 , or 19 , wherein said gel cushion shape article is in the shape of a cushion for a hand, a wrist, a finger, a forearm, a knee, a leg, a clavicle, a shoulder, a foot, an ankle, a neck, a back, a clutch cushion or a sole cushion for a shoe; wherein said cushion having the properties of elastic memory capable of recovery and shape retention after many extreme deformation cycles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2011
From: CHEN, JOHN Y.
To: APPLIED ELASTOMERICS, INCORPORATED
Reel/Frame 027306/0787 →