IP Library Granted Patent US 6,846,849
Granted Patent B2
US 6,846,849 · App. 10/342,484 · Granted Jan 25, 2005

Saccharide-based resin for the preparation of foam

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 6,846,849
App. No.
10/342,484
Granted
Jan 25, 2005
Kind
B2
Abstract

An embodiment of the present invention includes a foam prepared from a resin comprising: one or more saccharides; one or more isocyanates; one or more resin polyols; and water. The foam may be for example polyurethane foam or polycyanurate foam, either flexible or rigid. Another embodiment includes a method for preparing a foam comprising: forming a resin by mixing one or more saccharides with one or more isocyanates and then mixing the one or more saccharides and the one or more isocyanates with water; and admixing one or more foam polyols to the resin. Another embodiment includes a method for manufacturing a foam derived from an isocyanate, comprising replacing all or a portion of the isocyanate with a resin comprising: one or more saccharides; one or more isocyanates; one or more resin polyols; and water. Another embodiment includes an article of manufacture comprising such foam.

Claims (45)

1. A foam prepared from a resin comprising:

a. one or more saccharides;

b. one or more isocyanates;

c. one or more resin polyols; and

d. water,

wherein the one or more polyols comprise 1,2-propoylene glycol.

2. The foam of claim 1 wherein the foam is a polyurethane foam.

3. The foam of claim 2 wherein the polyurethane foam is flexible.

4. The foam of claim 2 wherein the polyurethane foam is rigid.

5. The foam of claim 1 wherein the one or more saccharides comprise from about 25 to about 65 weight percent of the resin; the one or more isocyanates comprise from greater than about 15 to less than about 100 weight percent of the resin; the one or more resin polyols comprise in an amount from about 1 to about 10 weight percent of the resin, and the water comprises any remaining weight percent of the resin.

6. The foam of claim 1 wherein the one or more saccharides comprise a polysaccharide.

7. The foam of claim 6 wherein the polysaccharide comprises corn syrup.

8. The foam of claim 1 wherein the one or more isocyanates comprise a polyisocyanate.

9. The resin of claim 8 wherein the polyisocyanate comprises a diphenylmethane diisocyanate.

10. The foam of claim 1 further comprising the reaction product of one or more foam polyols with the resin.

11. The foam of claim 10 having an isocyanate index of less than about 100.

12. The foam of claim 10 wherein the reaction product further comprises one or more catalysts, one or more blowing agents, or both.

13. A method for preparing a foam comprising:

(A) forming a resin by:

a. mixing one or mare saccharides with one or more isocyanates; and

b. then mixing the one or more saccharides and the one or more isocyanates with water; and

(B) admixing one or more foam polyols to the resin,

wherein the one or more polyols comprise 1,2-propylene glycol.

14. The method of claim 13 wherein the one or more saccharides comprise a polysaccharide.

15. The method of claim 14 wherein the polysaccharide comprises corn syrup.

16. The method of claim 13 further comprising mixing the one or more isocyanates with one or more resin polyols prior to step (a).

17. A method for manufacturing a foam derived from an isocyanate, comprising replacing all or a portion of the isocyanate with a resin comprising:

a. one or more saccharides;

b. one or mare isocyanates;

c. one or more resin polyols; and

d. water,

wherein the one or more polyols comprise 1,2-propylene glycol.

18. An article of manufacture comprising a foam prepared from a resin comprising:

a. one or more saccharides;

b. one or more isocyanates;

c. one or more resin polyols; and

d. water,

wherein the one or more polyols comprise 1,2-propylene glycol.

19. The article of manufacture of claim 18 wherein said article is a rigid foam sheet suitable for use in construction of a structure.

20. In a composition of matter derived from an isocyanate reaction, replacing all or a portion of the isocyanate with a rain comprising one or more saccharides and 1.2-propylene glycol.

21. The method of claim 20 wherein the one or more saccharides react to form a hemiacetal prior to the isocyanate reaction.

22. The method of claim 20 wherein the resin further comprises one or more isocyanates and water.

23. The method of claim 20 wherein the composition of matter is foam.

24. In a process for manufacturing foam from the reaction of an isocyanate with a polyol, forming a hemiacetal from one or more saccharides added to the foam prior to the reaction of the isocyanate and the polyol, wherein the one or more polyols comprises 1,2-propylene glycol.

25. Polyurethane foam comprising one or more saccharides and one or more polyols, wherein the one or more polyols comprise 1,2-propylene glycol.

Assignments (8)
ASSIGNMENT OF PATENT AND TRADEMARK SECURITY INTEREST Recorded May 12, 2025
From: MACQUARIE CAPITAL FUNDING LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 071276/0379 →
CHANGE OF NAME Recorded Mar 13, 2025
From: GEORGIA-PACIFIC CHEMICALS LLC
To: BAKELITE CHEMICALS LLC
Reel/Frame 070495/0222 →
SECURITY INTEREST Recorded Jun 9, 2022
From: GEORGIA-PACIFIC CHEMICALS LLC; GEORGIA-PACIFIC CONSUMER PRODUCTS LP; ENERG2 TECHNOLOGIES, INC.; KOCH AGRONOMIC SERVICES LLC; BAKELITE UK HOLDING LTD.; SURFACE TECH LLC
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 060328/0250 →
SECURITY INTEREST Recorded Jun 9, 2022
From: GEORGIA-PACIFIC CHEMICALS LLC; GEORGIA-PACIFIC CONSUMER PRODUCTS LP; ENERG2 TECHNOLOGIES, INC.; KOCH AGRONOMIC SERVICES LLC; BAKELITE UK HOLDING LTD.
To: MACQUARIE CAPITAL FUNDING LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 060328/0327 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2018
From: GEORGIA-PACIFIC PANEL PRODUCTS LLC
To: GEORGIA-PACIFIC CHEMICALS LLC
Reel/Frame 047588/0604 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2018
From: TIN INC.
To: GEORGIA-PACIFIC PANEL PRODUCTS LLC
Reel/Frame 047210/0582 →
CHANGE OF NAME Recorded Feb 28, 2012
From: TEMPLE-INLAND FOREST PRODUCTS CORPORATION
To: TIN INC. D/B/A TEMPLE-INLAND
Reel/Frame 027777/0607 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2003
From: CAPPS, CHARLES L.
To: TEMPLE-INLAND FOREST PRODUCTS CORPORATION
Reel/Frame 013847/0641 →