IP Library Granted Patent US 6,922,985
Granted Patent B2
US 6,922,985 · App. 10/348,553 · Granted Aug 2, 2005

Exhaust catalyst monitoring arrangement

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Quick Facts
Patent No.
US 6,922,985
App. No.
10/348,553
Granted
Aug 2, 2005
Kind
B2
Abstract

In a motor vehicle having an engine with an exhaust catalyst and an oxygen sensor upstream of the catalyst and an oxygen sensor downstream of the catalyst, a method for detecting whether the catalyst has aged. Over a test block period of time, the method periodically obtains upstream data points from an oxygen sensor located upstream of the catalyst and from and oxygen sensor located downstream of the catalyst. Absolute differences are calculated between consecutive pairs of the upstream data points and the downstream data points. A ratio between the sums of absolute differences is then calculated, and the ratio is used to determine whether the catalyst has aged.

Claims (48)

1. In a motor vehicle having an engine with an exhaust catalyst and an oxygen sensor upstream of the catalyst and an oxygen sensor downstream of the catalyst, a method for detecting whether the catalyst has aged, the method comprising the steps of:

while maintaining a total test timer, executing a plurality of test blocks, each test block further comprising

(a) periodically obtaining upstream data points from the oxygen sensor located upstream of the catalyst,

(b) periodically obtaining downstream data points from the oxygen sensor located downstream of the catalyst,

(c) calculating upstream absolute differences between consecutive pairs of said upstream data points,

(d) calculating downstream absolute differences between consecutive pairs of said downstream data points, and

(e) summing said upstream absolute differences in an upstream accumulator and summing said downstream absolute differences in a downstream accumulator,

upon the expiration of said total test timer, adding together values in each said downstream accumulator to arrive at a downstream sum, adding together values in each said upstream accumulator to arrive at an upstream sum, and calculating a ratio between said downstream sum and said upstream sum, whereby an aged catalyst is detected by comparing said ratio to a first predetermined value, and

compensating the value in said upstream accumulator by a hyperswitching compensation value chosen according to a filtered air flow rate through the engine.

2. In a motor vehicle having an engine with an exhaust catalyst and an oxygen sensor upstream of the catalyst and an oxygen sensor downstream of the catalyst, a method for detecting whether the catalyst has aged, the method comprising the steps of:

while maintaining a total test timer, executing a plurality of test blocks, each test block further comprising

(a) periodically obtaining upstream data points from the oxygen sensor located upstream of the catalyst,

(b) periodically obtaining downstream data points from the oxygen sensor located downstream of the catalyst,

(c) calculating upstream absolute differences between consecutive pairs of said upstream data points,

(d) calculating downstream absolute differences between consecutive pairs of said downstream data points,

(e) summing said upstream absolute differences in an upstream accumulator and summing said downstream absolute differences in a downstream accumulator,

(f) determining a filtered air flow rate through the engine, and storing the value in said upstream accumulator and the value in said downstream accumulator in a cell array indexed by aid filtered air flow rate; and

upon the expiration of said total test timer, normalizing said values stored in said cell array,

adding the normalized upstream values in said cell array to arrive at an upstream sum, and adding a normalized downstream values in said cell array to arrive at a downstream sum, and calculating a ratio between said downstream sum and said upstream sum, whereby an aged catalyst is detected by comparing said ratio to a first predetermined value.

3. In a motor vehicle having an engine with an exhaust catalyst and an oxygen sensor upstream of the catalyst and an oxygen sensor downstream of the catalyst, a method for detecting whether the catalyst has aged, the method comprising the steps of:

while maintaining a total test timer and while the engine is being operated in an unbiased closed loop fuel control condition, executing a plurality of test blocks, each test block further comprising

(a) periodically obtaining upstream data points from the oxygen sensor located upstream of the catalyst,

(b) periodically obtaining downstream data points from the oxygen sensor located downstream of the catalyst,

(c) calculating upstream absolute differences between consecutive pairs of said upstream data points,

(d) calculating downstream absolute differences between consecutive pairs of said downstream data points,

(e) summing said upstream absolute differences in an upstream accumulator and summing said downstream absolute differences in a downstream accumulator; and

upon the expiration of said total test timer, adding together values in each said downstream accumulator to arrive at a downstream sum, adding together values in each said upstream accumulator to arrive at an upstream sum, and calculating a ratio between said downstream sum and said upstream sum, whereby an aged catalyst is detected by comparing said ratio to a first predetermined value; and

whereby upon calculating said downstream sum and said upstream sum, including in the calculation only the downstream accumulators and upstream accumulators from test blocks with said upstream accumulator greater than a second predetermined value.

4. In a motor vehicle having an engine with an exhaust catalyst and an oxygen sensor upstream of the catalyst and an oxygen sensor downstream of the catalyst, a method for detecting whether the catalyst has aged, the method comprising the steps of:

while maintaining a total test timer and while the engine is being operated in an unbiased closed loop fuel control condition, executing a plurality of test blocks, each test block further comprising

(a) periodically obtaining upstream data points from the oxygen sensor located upstream from the catalyst,

(b) periodically obtaining downstream data points from the oxygen sensor located downstream of the catalyst,

(c) calculating upstream absolute differences between consecutive pairs of said upstream data points,

(d) calculating downstream absolute differences between consecutive pairs of said downstream data points,

(e) summing said upstream absolute differences in an upstream accumulator and summing said downstream absolute differences in a downstream accumulator,

upon the expiration of said total test timer, adding together values in each said downstream accumulator to arrive at a downstream sum, adding together values in each said upstream accumulator to arrive at an upstream sum, and calculating a ratio between said downstream sum and said upstream sum, whereby an aged catalyst is detected by comparing said ratio to a first predetermined value, and

(f) applying a logic filter, said logic filter eliminating a result of each of said difference calculations that results in a difference less than a threshold value.

5. In a motor vehicle having an engine with an exhaust catalyst and an oxygen sensor upstream of the catalyst and an oxygen sensor downstream of the catalyst, a method for detecting whether the catalyst has aged, the method comprising the steps of:

while maintaining a total test timer and while the engine is being operated in an unbiased closed loop fuel control condition, executing a plurality of test blocks, each test block further comprising

(a) periodically obtaining upstream data points from the oxygen sensor located upstream of the catalyst,

(b) periodically obtaining downstream data points from the oxygen sensor located downstream of the catalyst,

(c) calculating upstream absolute differences between consecutive pairs of said upstream data points,

(d) calculating downstream absolute differences between consecutive pairs of said downstream data points,

(e) summing said upstream absolute differences in an upstream accumulator and summing said downstream absolute differences in a downstream accumulator;

(f) detecting a peak minimum upstream data point and a peak maximum upstream data point from said upstream data points obtained during said test block period, and

upon the expiration of said total test timer, adding together values in each said downstream accumulator to arrive at a downstream sum, adding together values in each said upstream accumulator to arrive at an upstream sum, and calculating a ratio between said downstream sum and said upstream sum, whereby an aged catalyst is detected by comparing said ratio to a first predetermined; value

whereby upon calculating said downstream sum and said upstream sum, including in the calculation only the downstream accumulators and upstream accumulators from test blocks with a difference between said peak maximum and peak minimum upstream data points greater than a second predetermined value.

6. The method of claim 5 , each test block further comprising determining a filtered air flow rate through the engine, and storing the value in said upstream accumulator and the value in said downstream accumulator in a cell array indexed by said filtered air flow rate.

Assignments (20)
RELEASE OF SECURITY INTEREST Recorded Jan 24, 2019
From: JPMORGAN CHASE BANK, N.A.
To: FCA US LLC (FORMERLY KNOWN AS CHRYSLER GROUP LLC)
Reel/Frame 048177/0356 →
RELEASE OF SECURITY INTEREST Recorded May 30, 2017
From: CITIBANK, N.A.
To: FCA US LLC (FORMERLY KNOWN AS CHRYSLER GROUP LLC)
Reel/Frame 042885/0255 →
RELEASE OF SECURITY INTEREST RELEASING SECOND-LIEN SECURITY INTEREST PREVIOUSLY RECORDED AT REEL 026426 AND FRAME 0644, REEL 026435 AND FRAME 0652, AND REEL 032384 AND FRAME 0591 Recorded Feb 11, 2016
From: CITIBANK, N.A.
To: FCA US LLC, FORMERLY KNOWN AS CHRYSLER GROUP LLC
Reel/Frame 037784/0001 →
CHANGE OF NAME Recorded Apr 30, 2015
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 035553/0356 →
SECURITY AGREEMENT Recorded Mar 4, 2014
From: CHRYSLER GROUP LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 032384/0640 →
SECURITY AGREEMENT Recorded Jun 13, 2011
From: CHRYSLER GROUP LLC
To: CITIBANK, N.A.
Reel/Frame 026435/0652 →
SECURITY AGREEMENT Recorded Jun 7, 2011
From: CHRYSLER GROUP LLC
To: CITIBANK, N.A.
Reel/Frame 026404/0123 →
RELEASE OF SECURITY INTEREST Recorded May 26, 2011
From: THE UNITED STATES DEPARTMENT OF THE TREASURY
To: CHRYSLER GROUP LLC; CHRYSLER GROUP GLOBAL ELECTRIC MOTORCARS LLC
Reel/Frame 026343/0298 →
CHANGE OF NAME Recorded Jul 7, 2009
From: NEW CARCO ACQUISITION LLC
To: CHRYSLER GROUP LLC
Reel/Frame 022919/0126 →
RELEASE OF SECURITY INTEREST IN PATENT RIGHTS - SECOND PRIORITY Recorded Jul 6, 2009
From: WILMINGTON TRUST COMPANY
To: CHRYSLER LLC
Reel/Frame 022910/0740 →
SECURITY AGREEMENT Recorded Jul 6, 2009
From: NEW CARCO ACQUISITION LLC
To: THE UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022915/0489 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2009
From: CHRYSLER LLC
To: NEW CARCO ACQUISITION LLC
Reel/Frame 022915/0001 →
RELEASE OF SECURITY INTEREST IN PATENT RIGHTS - FIRST PRIORITY Recorded Jul 6, 2009
From: WILMINGTON TRUST COMPANY
To: CHRYSLER LLC
Reel/Frame 022910/0498 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2009
From: US DEPARTMENT OF THE TREASURY
To: CHRYSLER LLC
Reel/Frame 022902/0310 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS - THIR Recorded Jan 14, 2009
From: CHRYSLER LLC
To: US DEPARTMENT OF THE TREASURY
Reel/Frame 022259/0188 →
CHANGE OF NAME Recorded Nov 13, 2008
From: DAIMLERCHRYSLER COMPANY LLC
To: CHRYSLER LLC
Reel/Frame 021826/0001 →
CHANGE OF NAME Recorded Nov 4, 2008
From: DAIMLERCHRYSLER CORPORATION
To: DAIMLERCHRYSLER COMPANY LLC
Reel/Frame 021779/0793 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS - SECOND PRIORITY Recorded Aug 30, 2007
From: CHRYSLER LLC
To: WILMINGTON TRUST COMPANY
Reel/Frame 019767/0810 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS - FIRST PRIORITY Recorded Aug 29, 2007
From: CHRYSLER LLC
To: WILMINGTON TRUST COMPANY
Reel/Frame 019773/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2003
From: WANG, WEI; MOOTE, RICHARD K.; SCHUELKE, DANNY K; SUMMERS, CRAIG; BOOMS, CHRIS J.; POUBLON, MARK J; CARLSON, DAVE; STANDER, DOUGLAS M; LEISENRING, BILL; WIELENGA, JASON E; STEPHENS, TOM
To: DAIMLERCHRYSLER CORPORATION
Reel/Frame 013604/0190 →