Devices, methods, and systems for rekeying a lock assembly
View Patent ↗Certain exemplary embodiments of the present invention provide a rekeying system comprising: a rekeyable lock cylinder comprising: a cylinder body; a plug assembly disposed in the cylinder body and comprising a plurality of pins and a one-to-one corresponding plurality of racks for relocating the plurality of pins; and a rekeying tool receiving aperture defined by the rekeyable lock cylinder; and a rekeying tool comprising: a base plate; and a plurality of spaced elongated prongs, each prong from the plurality of prongs comprising a first longitudinal end adapted to engage a corresponding one of the plurality of racks, each prong from the plurality of prongs dimensioned lengthwise to relocate to a first predetermined position the corresponding one of the plurality of racks, the first predetermined position common to each of the plurality of racks, each prong from the plurality of prongs comprising a second longitudinal end connected to the base plate.
1. A rekeying system comprising:
a rekeyable lock cylinder comprising:
a cylinder body having a longitudinal axis;
a plug assembly disposed in said cylinder body and comprising a plurality of pins and a one-to-one corresponding plurality of racks for relocating said plurality of pins, the racks being movable perpendicular to the longitudinal axis of the cylinder body; and
a rekeying tool receiving aperture defined by said rekeyable lock cylinder; and
a rekeying tool comprising:
a base plate; and
a plurality of spaced elongated prongs, each prong from said plurality of prongs comprising a first longitudinal end adapted to engage a corresponding one of said plurality of racks, each prong from said plurality of prongs dimensioned lengthwise to relocate to a first predetermined position said corresponding one of said plurality of racks, said first predetermined position common to each of said plurality of racks, each prong from said plurality of prongs comprising a second longitudinal end connected to said base plate.
2. The rekeying system of claim 1 , further comprising a carrier disposed to releaseably engage said plurality of racks with said plurality of pins.
3. The rekeying system of claim 1 , further comprising a carrier dislocation tool adapted to dislocate a carrier of said rekeyable lock cylinder, said carrier adapted to engage said plurality of racks.
4. The rekeying system of claim 1 , further comprising a carrier dislocation tool adapted to dislocate a carrier of said rekeyable lock cylinder, said carrier adapted to engage said plurality of racks with said plurality of pins.
5. The rekeying system of claim 1 , further comprising a locking bar adapted to engage said plurality of racks.
6. The rekeying system of claim 1 , further comprising a locking bar adapted to engage said plurality of racks when said plurality of racks are aligned to said first predetermined position.
7. The rekeying system of claim 1 , further comprising a locking bar engagement tool adapted to dislocate a locking bar engagement of said rekeyable lock cylinder, said locking bar adapted to engage said plurality of racks.
8. The rekeying system of claim 1 , wherein each of said plurality of prongs has a different length.
9. The rekeying system of claim 1 , wherein each of said plurality of prongs has a substantially identical length.
10. The rekeying system of claim 1 , wherein an insertion distance of said plurality of prongs is constrained by a contact of said base plate with said rekeyable lock cylinder.
11. The rekeying system of claim 1 , wherein for each rack of said plurality of racks, a longitudinal axis of said rack is parallel to and non-coaxial with a longitudinal axis of said rack's corresponding pin.
12. The rekeying system of claim 1 , wherein said plug assembly further comprises a carrier sub-assembly moveable parallel to a longitudinal axis of the cylinder body, said carrier sub-assembly comprising said plurality of racks.
13. The rekeying system of claim 1 , wherein each pin comprises at least one tooth.
14. The rekeying system of claim 1 , wherein each rack comprises at least one tooth.
15. The rekeying system of claim 1 , wherein said plug assembly further comprises a plurality of springs having a non-constant diameter.
16. The system of claim 1 wherein the rack alignment tool includes at least one member configured to restrain a carder assembly comprising said plurality of racks in an unengaged position wherein said plurality of racks are unengaged with the plurality of pins.
17. A method for rekeying a rekeyable lock cylinder comprising a cylinder body, and a plug assembly disposed in said cylinder body and comprising a plurality of pins and a one-to-one corresponding plurality of racks for relocating said pins, said lock cylinder defining a tool-receiving aperture, comprising the activities of:
inserting a rekeying tool into the tool-receiving aperture in a direction perpendicular to a longitudinal axis of the cylinder body,
relocating the plurality of racks to a first predetermined level;
rotating the plug assembly with respect to the cylinder body from a first position to a second position; and
disengaging the plurality of racks from the plurality of pins.
18. The method for rekeying a rekeyable lock cylinder of claim 17 , further comprising the activity of:
inserting a locking bar engagement tool into an opening in a side of the cylinder body.
19. The method for rekeying a rekeyable lock cylinder of claim 17 , further comprising the activity of:
inserting a carrier dislocation tool into an opening in a face of the plug assembly.
20. The method for rekeying a rekeyable look cylinder of claim 17 , further comprising the activity of:
removing said rekeying tool from the tool-receiving aperature.
21. The method for rekeying a rekeyable lock cylinder of claim 17 , further comprising the activity of:
inserting a key into the plug assembly.
22. The method for rekeying a rekeyable lock cylinder of claim 17 , further comprising the activity of:
removing a carrier dislocation tool from an opening in a face of the plug assembly.
23. The method for rekeying a rekeyable lock cylinder of claim 17 , further comprising the activity of:
engaging the plurality of racks with the plurality of pins.
24. The method for rekeying a rekeyable look cylinder of claim 17 , further comprising the activity of:
learning a key.
25. The method for rekeying a rekeyable lack cylinder of claim 17 , further comprising the activity of:
rotating the plug assembly with respect to the cylinder body from the second position to the first position.
26. The method for rekeying a rekeyable lock cylinder of claim 17 , further comprising the activity of:
removing a locking bar engagement tool from an opening in a side of the cylinder body.
27. The method for rekeying a rekeyable lock cylinder of claim 17 , wherein the rekeying tool comprises:
a base plate; and
a plurality of spaced elongated prongs, each prong from said plurality of prongs comprising a first longitudinal end adapted to engage a corresponding one of said plurality of racks, each prong from said plurality of prongs dimensioned lengthwise to relocate to a first predetermined position said corresponding one of said plurality of racks, said first predetermined position common to each of said plurality of racks, each prong from said plurality of prongs comprising a second longitudinal end connected to said base plate.