Method and a device for operating an electro-magnet on an intrinsically safe direct current circuit
View Patent ↗The present invention relates to a method for operation of an electro-magnet ( 2, 3 ) connected to an intrinsically safe direct current circuit which can be switched under control between two positions for the operation of the closing body of a hydraulic valve ( 5, 6 ), whereby using of an electronic control unit, the coil windings of the electro-magnet ( 2, 3 ) are taken in the pull-in phase of the armature of the electro-magnet to an exciting current and in the retaining phase of the armature to a lower retaining current as opposed to the excitating current, and a device with which the retaining current reduction is realized.
1. A method of operation of an electro-magnet connected to an intrinsically safe direct current circuit of an underground electro-hydraulic installation, controlled to switch backward and forwards between two switching positions for the operation of the closing body of a hydraulic valve in the underground installation, whereby, by means of an electronic control unit an exciting current is fed to the coil winding of the electro-magnet in the pull-in phase of the armature of the electro-magnet and in the retaining phase of the armature a retaining current which is relatively lower than the exciting current is fed in, in which the actual current in the coil winding following the actuation of the electro-magnet is continuously measured and evaluated to detect the movement of the armature, and is used as a control value for the reduction of the current fed to the retaining current level, and in the retaining phase the current fed is kept to the lower retaining current level by pulsed control.
2. A method according to claim 1 , in which the movement of the armature is detected using at least one change of gradient in the measured actual current curve.
3. A method according to claim 1 , in which the measured actual current is taken to a regulator device, which closely following the onset of a second change of gradient in the measured actual current curve reduces the current fed to the lower retaining current level.
4. A method according to claim 3 , in which the regulator device is formed from a proportional regulator, which regulates the current fed according to a target current.
5. A method according to claim 4 , in which the target current is capable of being parameterised using control software.
6. A method according to claim 1 , in which the electronic control has a microprocessor, which detects the onset of gradient changes in the measured actual current curve and by comparison with reference values evaluates these for fault diagnosis of operating disturbances and/or wear in the electro-magnets.
7. A method according to claim 1 , in which in the retaining phase the current fed is kept to the lower retaining current level by pulse width modulation.
8. A device for the operation of an electro-magnet connected to an intrinsically safe direct current circuit of an underground electro-hydraulic installation, which is capable of being controlled backwards and forwards between two switching positions for the operation of the closing body of a hydraulic valve of the underground installation with an electro-magnet having a coil winding and an armature and with an electronic control unit, by means of which the current supplied in the pull-on phase of the armature can be adjusted to an exciting current and in the retaining phase to a lower retaining current, including a measuring device for the measurement of the actual current in the coil winding and an evaluating device for detection of a movement of the armature using the measured actual current, whereby the evaluating device comprises a microprocessor forming the electronic control device to which the measured actual current is capable of being fed as a control value for the reduction of the current feed in to the retaining current level and said electronic control device has a pulse with modulating unit for the adjustment and maintenance of the current fed to the lower retaining current level.
9. A device according to claim 8 , in which the coil winding is connected in series with a test resistor for the measurement of the actual current.
10. A device according to claim 8 , in which the electro-magnet has an electro-magnet housing of ferro magnetic material with two accepting borings for two electro-magnet inserts with associated coil windings and armatures.
11. A device according to claim 10 , in which the electro-magnet has an electro-magnet housing of ferro magnetic material with two accepting borings for two electro-magnet inserts with associated coil windings and armatures, which is controlled via a common electronic control unit.