Method for preparing lithographic printing plates
View Patent ↗A method for preparing lithographic printing plates is disclosed. Imaged positive-working, thermally imageable, multi-layer imageable elements useful as lithographic printing plate precursors are developed using solvent based developers. Development may be carried out by immersing the imaged imageable element in the developer.
1. A method of forming an image, the method comprising the steps of:
(a) thermally imaging an imageable element and producing an imaged imageable element comprising imaged regions and unimaged regions;
(b) developing the imaged imageable element with a developer and removing the imaged regions;
in which:
the imageable element comprises, in order:
an imageable layer;
an underlayer; and
a substrate;
the underlayer comprises a first polymeric material;
the imageable layer comprises a second polymeric material;
the underlayer is removable by the developer;
the imageable layer is ink receptive;
the element comprises a photothermal conversion material;
the photothermal conversion material is in the underlayer;
the imageable layer is not removable by the developer prior to imaging;
the developer is a solvent based developer that comprises about 0.5 wt % to about 15 wt % of an organic solvent or solvents, based on the weight of the developer and is free of silicates, alkali metal hydroxides. and mixtures of silicates and alkali metal hydroxides; and
step (b) is carried out by immersing the imaged imageable element in the developer.
2. The method of claim 1 in which imaging is carried out with infrared radiation.
3. The method of claim 2 in which:
the first polymeric material is selected from the group consisting of (1) polyvinylacetals and (2) copolymers that comprise an N-substituted maleimide, a methacrylamide, acrylic acid, or methacrylic acid;
the second polymeric material is a novolac resin; and
the imageable element does not comprise an absorber layer.
4. The method of claim 3 in which the first polymeric material is a copolymer that comprises about 25 to about 75 mol % of N-phenylmaleimide, about 10 to about 50 mol % of methacrylamide, and about 5 to about 30 mol % of methacrylic acid.
5. The method of claim 3 in which the developer has a pH below 10.5.
6. The method of claim 1 in which the developer has a pH below about 10.5.
7. The method of claim 1 in which imaging is carried out with infrared radiation.
8. The method of claim 7 in which the organic solvent is selected from the group consisting of phenol ethoxylates; phenol propoxylates; benzyl alcohol; esters of ethylene glycol with acids having six or fewer carbon atoms; esters of propylene glycol with acids having six or fewer carbon atoms; ethers of ethylene glycol with alkyl groups having six or fewer carbon atoms; ethers of diethylene glycol with alkyl groups having six or fewer carbon atoms, and ethers of propylene glycol with alkyl groups having six or fewer carbon atoms.
9. The method of claim 7 in which the developer comprises about 3 wt % to about 5 wt % of the organic solvent or solvents, based on the weight of the developer.
10. The method of claim 9 in which the organic solvent is selected from the group consisting of phenoxyethanol, benzyl alcohol, 2-ethoxyethanol, 2-(2-ethoxy)ethoxyethanol, and 2-butoxyethanol.
11. The method of claim 10 in which the developer has a pH below 10.2.
12. The method of claim 11 in which the second polymeric material is a novolac resin.
13. The method of claim 1 in which the developer has a pH below 10.2.
14. The method of claim 1 in which the organic solvent is selected from the group consisting of phenol ethoxylates; phenol propoxylates; benzyl alcohol; esters of ethylene glycol with acids having six or fewer carbon atoms; esters of propylene glycol with acids having six or fewer carbon atoms; ethers of ethylene glycol with alkyl groups having six or fewer carbon atoms; ethers of diethylene glycol with alkyl groups having six or fewer carbon atoms, and ethers of propylene glycol with alkyl groups having six or fewer carbon atoms.
15. The method of claim 14 in which the developer comprises about 3 wt % to about 5 wt % of the organic solvent or solvents, based on the weight of the developer.
16. The method of claim 15 in which the organic solvent is selected from the group consisting of phenoxyethanol, benzyl alcohol, 2-ethoxyethanol, 2-(2-ethoxy)ethoxyethanol, and 2-butoxyethanol.
17. The method of claim 16 in which the first polymeric material is a copolymer that comprises about 25 to about 75 mol % of N-phenylmaleimide, about 10 to about 50 mol % of methacrylamide, and about 5 to about 30 mol % of methacrylic acid.
18. The method of claim 1 in which the developer has a pH below 10.2.