Modular wiring harnesses
View Patent ↗A system for making up wiring harnesses includes a base harness having a set of flexible multi-conductor cables and a set of supplementary wiring harnesses adapted to connect in a particular location of said base harness. The connection area does not have a multi-conductor replaceable connector to the base harness, so that the cost of unused connectors is not incurred. Each supplementary wiring harness connects to a reserved location. The reserved locations may be shared between mutually exclusive options.
1. A wiring harness in a motor vehicle comprising a set of at least one flexible flat cables and having a set of attachment areas on a length of at least one of said flat flexible cables in a bass harness for attachment of at least one supplementary wiring harness, wherein the bass harness comprises a plurality of flat metal conductors, each supplementary wiring harness being associated with one of said attachment area, in which said at least one supplementary wiring harness is connected electrically to said base harness through a modular connection, wherein the modular connection comprises a base strip comprising a plurality of selectably removable flat crimping connectors, wherein the plurality of removable flat crimping connectors project at intervals corresponding to a least one of the plurality of flat metal conductors, wherein the removable flat crimping connectors comprise teeth, wherein at least one of the removable flat crimping connectors is adapted to pierce through at least one of the flat metal conductors of the base harness to make electrical contact, and wherein at least one of the remaining removable flat crimping connectors is adapted to be selectably removed from the base strip where electrical contact with the corresponding flat metal conductor is not desired.
2. A wiring harness according to claim 1 , in which said at least one supplementary wiring harness is connected only by at least one flat crimping connector to said base harness.
3. A wiring harness according to claim 1 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
4. A wiring harness according to claim 2 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
5. A wiring harness according to claim 4 , in which all of said set of supplementary wiring harnesses make electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
6. A wiring harness according to claim 1 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
7. A wiring harness according to claim 6 , in which all of said set of supplementary wiring harnesses make electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
8. A wiring harness according to claim 1 , in which said base wiring harness comprises a first flexible flat cable and at least one other flexible flat cable having at least one conductor connected to a corresponding conductor in said first flexible flat cable.
9. A wiring harness according to claim 8 , in which said at least one supplementary wiring harness is connected only by at least one flat crimping connector to said base harness.
10. A wiring harness according to claim 9 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
11. A wiring harness according to claim 10 , in which all of said set of supplementary wiring harnesses make electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
12. A wiring harness according to claim 1 , in which a first supplementary wiring harness attached in a first attachment area is selected from a subset of at least two supplementary wiring harnesses, a first one adapted for attachment of a first option and a second one not being adapted for said first option.
13. A wiring harness according to claim 12 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
14. A wiring harness according to claim 13 , in which all of said set of supplementary wiring harnesses make electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
15. A wiring harness according to claim 12 , in which said at least one supplementary wiring harness is connected only by at least one flat crimping connector to said base harness.
16. A wiring harness according to claim 15 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
17. A wiring harness according to claim 16 , in which all of said set of supplementary wiring harnesses make electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
18. A wiring harness according to claim 12 , in which at least two supplementary wiring harnesses have attachment areas that overlap along said length of flat flexible cable.
19. A wiring harness according to claim 18 , in which at least one of said set of supplementary wiring harnesses makes electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
20. A wiring harness according to claim 19 , in which all of said set of supplementary wiring harnesses make electrical contact between all conductors therein that duplicate a function of a conductor in said base harness.
21. An electrical wiring assembly comprising:
a first electrical wiring harness comprising a first flat flexible cable comprising a plurality of first flat metal conductors;
a second electrical wiring harness comprising a second flat flexible cable comprising a plurality of second flat metal conductors;
a connection directly connecting a first one of the conductors of the first electrical wiring harness to a second one of the conductors of the second electrical wiring harness, wherein the connection comprises at least two crimping member sections connected by a flat base strip section, wherein at least one of the crimping member sections comprises a flat strip with a group of prongs, wherein the group of prongs pierce through the first flat metal conductor of the first electrical wiring harness and are crimped onto the first electrical wiring harness, and wherein the first and second conductors are laterally spaced from each other proximate the connection.
22. A motor vehicle electrical wiring assembly comprising:
a first assembly comprising:
a first electrical connector; and
a first electrical wiring harness connected to the first electrical connector, wherein the first electrical wiring harness comprises a first flat flexible cable comprising a plurality of first flat metal conductors;
a second assembly comprising:
a vehicle electrical component; and
a second electrical wiring harness connected to the vehicle electrical component, wherein the second electrical wiring harness comprises a second flat flexible cable comprising a plurality of second flat metal conductors; and
a connection directly connecting a first one of the conductors of the first electrical wiring harness to a second one of the conductors of the second electrical wiring harness, wherein the connection comprises at least two crimping member sections connected by a flat base strip section, wherein at least one of the crimping member sections comprises a flat strip with at least one group of prongs, and wherein the group of prongs pierce through the first flat metal conductor of the first electrical wiring harness and are crimped onto the first electrical wiring harness.
23. An electrical connection comprising:
a first shunt comprising a flat base strip section and at least two crimping member sections extending from the flat base strip section, wherein a first one of the crimping member sections extends at an angle from the flat base strip section, wherein at least one of the crimping member sections comprises a flat strip with at least one group of prongs adapted to pierce through a first flat metal conductor of a first electrical wiring harness and be crimped onto the first electrical wiring harness; and
a second shunt comprising a flat base strip section and at least two crimping member sections extending from the flat base strip section, wherein a first one of the crimping member sections extends at an angle from the flat base strip section, wherein at least one of the crimping member sections comprises a flat strip with at least one group of prongs adapted to pierce through a second flat metal conductor of the first electrical wiring harness and be crimped onto the first electrical wiring harness,
wherein a second one of the crimping member sections of each of the first and second shunts are adapted to be connected to respective first and second conductors of a second electrical wiring harness.