Enzymatic press felt treatment
View Patent ↗Methods for reducing or inhibiting deposition on or within press felts to increase the effective life of the press felt and reduce or eliminate the need for batch cleaning are disclosed. The methods disclosed treat press felt while paper is being produced with compositions containing at least one enzyme. Additionally, the enzymes can be applied in combination with other non-enzymatic felt conditioning products either by blending and applying at the same application point or by applying the enzyme and the non-enzymatic felt conditioning product at two different locations along the felt. The treatments are applied continuously or intermittently.
1. A method for inhibiting substances from filling or forming deposits on or within press felts by applying to said felt, while paper is being produced, an effective inhibiting amount of a composition (a) one or more enzymes and (b) one or more non-enzymatic felt conditioning additives, wherein the concentration of the one or more enzymes is from about 0.1 ppm to about 1000 ppm; wherein the one or more enzyme comprises 1-20% amylase; wherein the one or more non-enzymatic felt conditioning additives comprises 1-45% of one or more surfactants, and 1-30% of one or more anionic or cationic polymers.
2. The method according to claim 1 wherein the composition contains approximately 0.001 to 99% by weight enzymes and 1 to 99.9% by weight felt conditioning additives.
3. The method according to claim 1 wherein the composition contains approximately 0.1 to 30% by weight enzymes and 10 to 60% by weight felt conditioning additives.
4. The method according to claim 1 wherein the composition contains from 1 to 20% enzyme and from 15 to 50% felt conditioning additives.
5. The method according to claim 1 wherein the one or more enzymes are selected from those that degrade materials that deposit in or on felts to smaller, less problematic materials, or that prevent depositing materials from gelling, or crosslinking, or from complexing or adhering to other materials within the felt or to the felt itself.
6. The method according to claim 1 wherein at least one enzyme of the one or more enzymes is a lipase.
7. The method according to claim 1 wherein at least one of the non-enzymatic felt conditioning additives is selected from surfactants, anionic polymers, or cationic polymers.
8. The method according to claim 7 wherein at least one of said surfactants is selected from alcohol ethoxylates, alkylphenol ethoxylates, block copolymers containing ethylene oxide and propylene oxide, alkyl polyglycosides, polyethylene glycol esters of long chain fatty acids, ethoxylated fatty amines, betaines, amphoacetates, fatty alkyl imidazolines, alkyl amidopropyl dimethylamines, dialkyl dimethyl ammonium chloride, alkyl dimethyl benzyl ammonium chloride, alkyl sulfate, alkyl ethosulfate, alkyl benzyl sulfonate, alkyl diphenyloxide disulfonate, and/or phosphate esters.
9. The method according to claim 7 wherein at least one of said anionic or cationic polymers is selected from naphthalene sulfonate formaldehyde condensates, acrylic acid polymers or copolymers, lignosulfonates, polyvinyl amine, polydiallyl dimethyl ammonium chloride, or polymers obtained by reacting epichlorohydrin with at least one amine selected from dimethylamine, ethylene diamine, dimethylamine proplyamine and polyalkylene polyamine.
10. The method according to claim 1 wherein said composition contains at least one surfactant selected from alcohol ethoxylates, alkyl phenol ethoxylates, ethoxylated fatty amines, alkyl polyglycosides, amphoacetates, phosphate esters, and/or alcohol ethosulfates.
11. The method according to claim 1 wherein the one or more non-enzymatic felt conditioning additive comprises an alcohol ethoxylate.
12. The method according to claim 1 wherein the one or more non-enzymatic felt conditioning additive comprises a naphthalene sulfonate.
13. The method according to claim 1 wherein the one or more non-enzymatic felt conditioning additive comprises a polymer obtained by reacting epichlorohydrin with at least one amine selected from dimethylamine, ethylene diamine, dimethylamine proplyamine and polyalkylene polyamine.
14. The method according to claim 1 wherein said composition is applied to the felt continuously or intermittently as an aqueous shower.
15. The method according to claim 14 wherein the enzyme concentration within the aqueous shower is from about 0.1 ppm to about 1000 ppm.
16. The method according to claim 14 the enzyme concentration within the aqueous shower is from about 1 ppm to about 200 ppm.
17. The method according to claim 14 wherein the aqueous shower is applied to the felt at a rate of about 0.01 to 0.15 gallons per minute per inch width of felt.
18. A method for inhibiting substances from filling or forming deposits on or within press felts by applying to the felt, while paper is being produced, an effective inhibiting amount of an aqueous composition, said composition comprising 1-20% amylase, 1-45% of one or more surfactants, 1-30% of one or more anionic or cationic polymers, said composition being applied to the felt using an aqueous shower such that the amylase concentration within the shower is from about 1 ppm to about 200 ppm by weight.