Condensation heat-transfer device
View Patent ↗The heat transfer surfaces of a condensation heat exchanger are provided with a coating according to the invention which comprises a sequence of layers which includes at least one hard layer which comprises amorphous carbon or a plasma polymer and at least one soft layer which comprises amorphous carbon or a plasma polymer. The hard and soft layers are applied alternately, the first layer on the heat transfer surface being a hard layer and the last layer of the coating being a soft layer. The last, soft layer is distinguished in particular by hydrophobic properties. The layer sequence ensures condensation of drops and, at the same time, protects against drop impingement erosion.
1. A condensation heat exchanger comprising:
heat transfer surfaces for condensation of nonmetallic vapors, the heat transfer surfaces having a coating which contains amorphous carbon, and the surface of the coating having hydrophobic properties;
wherein the coating, in order to attenuate compression waves which originate from the surface of the coating as a result of the impingement of drops, comprises two or more layer pairs, each layer pair including a hard layer comprising amorphous carbon or a plasma polymer and a soft layer comprising amorphous carbon or a plasma polymer, and the hard and soft layers being applied alternately and the last layer being a soft layer.
2. The condensation heat exchanger as claimed in claim 1 , wherein the thickness of each of the hard and soft layers is inversely proportional to their hardness.
3. The condensation heat exchanger as claimed in claim 1 , wherein the hard layers each have a hardness in the range from 1500 to 3500 Vickers and the soft layers have a hardness in the range from 600 to 1500 Vickers.
4. The condensation heat exchanger as claimed in claim 1 , wherein the thickness of each of the hard and soft layers of the coating is between 0.1 and 2 micrometers.
5. The condensation heat exchanger as claimed in claim 1 , wherein the coating includes a plurality of layer pairs in each case comprising a hard layer and a soft layer, and the total thickness of the coating is between 2 and 10 micrometers.
6. The condensation heat exchanger as claimed in claim 1 , wherein the heat transfer surfaces comprise titanium, stainless steel, chromium steel, aluminum, copper alloys or carbide-forming elements.
7. The condensation heat exchanger as claimed in claim 1 , wherein the coating inhibits ammonia erosion or corrosion.
8. The condensation heat exchanger as claimed in claim 1 , further comprising:
tube bundles comprising a plurality of cooling tubes which are arranged vertically or horizontally and on which vapor of any desired substance can precipitate;
outer cooling tubes at the periphery of the tube bundles having the coating comprising at least one hard layer and at least one soft layer; and
inner cooling tubes of the bundles having the same coating or a coating comprising only a soft, hydrophobic layer comprising amorphous carbon.