IP Library › Granted Patent US 6,958,367
Granted Patent B2
US 6,958,367 · App. 10/423,362 · Granted Oct 25, 2005

Decorative coating composition for solid substrates

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Quick Facts
Patent No.
US 6,958,367
App. No.
10/423,362
Granted
Oct 25, 2005
Kind
B2
Abstract

A coating composition comprising (a) 10 to 60 wt. % of one or more hydroxy-, carboxy- and/or amino-functionalized solid resins selected from the group of methacrylic resins, acrylic resins, polyester resins, polyurethane resins, epoxy modified resins with linear, branched or star structure, (b) 5 to 40 wt. % of one or more crosslinking agents for component (a), (c) 5 to 70 wt. % of a filler, such as, aluminum hydroxide, (d) 0 to 40 wt. % of a ground polymer material, (e) 0 to 35 wt. % of organic solvents, (f) 0.01 to 15 wt. % % of additives and pigments and (g) 0 to 30 wt. % reactive thinners.

Claims (15)

1. A coating composition comprising

(a) 10 to 60 wt. % of a functionalized solid resin having functional groups selected from the group consisting of hydroxy-, carboxy- amino- and any mixtures thereof and wherein the functionalized solid resins have a linear, branched or star structure and are selected from the group consisting of methacrylic resins, acrylic resins, polyester resins, polyurethane resins, and epoxy modified resins,

(b) 5 to 40 wt. % of at least one crosslinking agent for component (a), selected from the group consisting of hydroxyl, carboxyl, amide or amino group containing crosslinking agents, cycloaliphatic aliphatic or aromatic polyisocyanates, epoxy group containing crosslinking agents, and carboxy-functional polymers;

(c) 5 to 70 wt. % of filler material selected from the group consisting of aluminum hydroxide, alumina monohydrate, calcium carbonate, magnesium hydroxide and barium sulfate,

(d) 2 to 40 wt. % of a ground polymer material based on polymethyl methacrylate filler which is a filled polymer material comprising about 40 wt. % polymethyl methacrylate and about 60 wt. % of aluminum hydroxide,

(e) 10 to 35 wt. % of organic solvents selected from the group consisting of glycol ethers, glycol ether esters, ketones, aromatic hydrocarbons, aliphatic hydrocarbons and any mixtures thereof;

(f) 0.01 to 15 wt. % of additives and pigments and

(g) 2 to 30 wt. % reactive thinners selected from the group consisting of ketimines, aminofunctional compounds and mixtures thereof.

2. The coating composition according to claim 1 wherein component (a) is one or more resins selected from the group consisting of acrylic resins, methacrylic resins, and polyester resins.

3. The coating composition according to claim 1 wherein component (b) is selected from the group consisting of isocyanurates, biurets, uretdions and allophanates of 1,6-hexane diisocyanate.

4. The coating composition according to claim 1 wherein component (c) is aluminum hydroxide.

5. The coating composition according to claim 1 comprising 2 to 30 wt. % of component (d).

6. The coating composition according to claim 1 wherein the composition is a flowable liquid composition and wherein (b) the crosslinking agent for component (a) comprises a polyisocyanate selected from the group consisting of blocked polyisocyanates and unblocked polyisocyanates.

7. The coating composition according to claim 6 wherein component (a) is one or more resins selected from the group consisting of acrylic resins, methacrylic resins, and polyester resins.

8. The coating composition according to claim 6 wherein component (b) is selected from the group consisting of isocyanurates, biurets, uretdions and allophanates of 1,6-hexane diisocyanate.