Stationary ladder rack with double wedge interlocking mechanism
View Patent ↗A ladder rack assembly for a work vehicle comprises first and second tubular extrusions that are designed to extend across the width dimension of the vehicle above its roof line where the extrusion is designed to include a pair of parallel channels including a wedge-shaped flange whereby clamping plates may be coupled to the flanges for rigidly joining the extruded cross members to vertically extending support legs. The support legs themselves may have the same cross sectional profile as the extruded cross member when the ladder rack assembly is to be affixed to the box of a pickup truck. Alternatively, a special clamping mechanism is provided for coupling the cross members of the ladder rack assembly to the rain diverter rail of the motor vehicle when the ladder rack assembly is to be used with a van, SUV or panel truck.
1. A ladder rack assembly comprising ladder rack members, each ladder rack member comprising:
(a) a first tubular extrusion of a first predetermined length and having generally planar top and bottom surfaces joined by arcuate side surfaces to create a generally oval cross-section and including an interior, integrally formed, generally V-shaped support structure extending between the generally planar top and bottom surfaces, the bottom surface including first and second parallel, spaced-apart channels extending said predetermined length, each of said channels defined by first and second walls extending perpendicular to the planar bottom surface, the second wall including a longitudinal groove to define a flange;
(b) a pair of support leg members attachable to a work vehicle for elevating the first tubular extrusion above a level of a roof of the work vehicle; and
(c) clamping means adapted to cooperate with the flange on the second wall and the longitudinal groove for rigidly coupling the support leg members to the tubular extrusion proximate opposed end portions thereof.
2. The ladder rack assembly of claim 1 wherein the flange tapers in thickness in progressing from a free edge thereof to a point of attachment to the extrusion.
3. The ladder rack assembly of claim 1 and further including a pair of ladder side stops attachable to opposed end portions of the first tubular extension.
4. The ladder rack assembly as in claim 3 wherein the pair of ladder side stops each comprises:
(a) a flat plate projecting normal to a base block; and
(b) a pair of arcuate clamping legs confirming in shape to the arcuate side surfaces of said extrusion and having first and second ends, the first end being affixed to the base block;
(c) the clamping legs each further including gripping surfaces at the second ends for cooperating with the first walls of the first and second channels.
5. The ladder rack assembly as in claim 4 wherein the first ends of the pair of arcuate clamping legs are bolted to the base block.
6. The ladder rack assembly as in claim 1 wherein the clamping means comprises:
(a) first and second clamping plates each having a pair of parallel grooves of a predetermined depth disposed on opposite sides of first and second apertures, where one of the pair of parallel grooves on the first and second clamping plates is adapted to engage the flange on the tubular extrusion defined by the longitudinal groove in the second wall, and the other of the pair of parallel grooves in the clamping plates engages the support leg members.
7. The ladder rack assembly as in claim 2 wherein the clamping means comprises:
(a) first and second clamping plates each having a pair of parallel grooves of a predetermined depth disposed on opposite sides of first and second apertures, where one of the pair of parallel grooves on the first and second clamping plates is adapted to engage the flange on the tubular extrusion defined by the longitudinal groove in the second wall, and the other of the pair of parallel grooves in the clamping plates engages the support leg members.
8. The ladder rack assembly as in claim 6 and further including a pair of bolts extending through the first and second apertures in the first and second clamping plates and a pair of nuts disposed on the pair of bolts and which when tightened securely engage the first and second clamping plates with the first extrusion and with the support leg members.
9. The ladder rack assembly as in claim 1 wherein the pair of support leg members each comprises a segment identical to the first tubular extrusion but of a second predetermined length less than the first predetermined length.
10. The ladder rack assembly as in claim 9 wherein the clamping means comprises:
(a) a generally triangular gusset member having three interconnected legs;
(b) a first pair of clamping plates for securing one of the three legs of the gusset member to the first tubular extrusion; and
(c) a second pair of clamping plates for securing a second of the three legs of the gusset member to a segment of the first tubular extrusion of the second predetermined length.
11. The ladder rack assembly as in claim 10 and further including a mounting bracket affixed to a free end of the support leg members, the mounting bracket adapted for attachment to a box of a pickup truck work vehicle.
12. The ladder rack assembly as in claim 1 wherein the pair of support leg members of each of the ladder rack members is adapted to be attached to a rain diverter on the roof of the work vehicle.
13. The ladder rack assembly as in claim 10 wherein the clamping means comprises:
(a) a triangular brace having three legs, the first leg being attachable to the first extrusion;
(b) a first clamp member attached to the second leg of said brace; and
(c) a second clamp member releasably attached to the first clamp member where the rain diverter is adapted to be pinched between the first and second clamp members when the ladder rack member is positioned atop the roof of the work vehicle.