IP Library Granted Patent US 7,128,993
Granted Patent B2
US 7,128,993 · App. 10/429,142 · Granted Oct 31, 2006

Composite membrane

Assignee: Johnson Matthey Public Limited Company
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,128,993
App. No.
10/429,142
Granted
Oct 31, 2006
Kind
B2
Abstract

The present invention relates to a composite membrane comprising at least one ion-conducting polymer and a network of randomly orientated individual fibers, wherein there is a continuous region of the membrane at one or both of the membrane faces wherein the density of fibers is lower than the density of fibers in the membrane as a whole. The invention further relates to processes for manufacturing membranes according to the invention, and membrane electrode assemblies comprising membranes according to the invention.

Claims (19)

1. A composite membrane having a first membrane face, said composite membrane comprising at least one ion-conducting polymer and fibers, wherein the composite membrane has a first region extending from the first membrane face to a thickness of at least 10% and less than 100% of the membrane thickness and the density of fibers in the first region is lower than the density of fibers in the composite membrane as a whole, wherein the first membrane face has a surface area and the first region of the composite membrane covers 100% of the surface area of the first membrane face and wherein the first region of the composite membrane contains less than 10% of the fibers in the composite membrane as a whole.

2. A composite membrane according to claim 1 , wherein the fibers are a network of randomly orientated individual fibers.

3. A composite membrane according to claim 1 , wherein the thickness of the first region is at least 20% of the membrane thickness.

4. A composite membrane according to claim 1 , wherein the thickness of the first region is at least 30% of the membrane thickness.

5. A composite membrane according to claim 1 , wherein the first region of the composite membrane contains less than 5% of the fibers in the composite membrane as a whole.

6. A composite membrane according to claim 1 , wherein the density of the fibers in the first region is zero.

7. A composite membrane according to claim 1 , wherein the composite membrane consists of the first region extending from the first membrane face and a remaining region.

8. A composite membrane according to claim 1 , wherein the composite membrane has a second membrane face opposite the first membrane face and comprises a second region extending from the second membrane face to a thickness of at least 10% and less than 90% of the membrane thickness and the density of fibers in the second region is lower than the density of fibers in the composite membrane as a whole, wherein the second membrane face has a surface area and the second region of the composite membrane covers 100% of the surface area of the second membrane face and wherein the second region of the composite membrane contains less than 10% of the fibers in the composite membrane as a whole.

9. A composite membrane according to claim 1 , wherein the at least one ion conducting polymers is a proton conducting polymer.

10. A composite membrane according to claim 1 , wherein the total thickness of the membrane is less that 200 μm.

11. A composite membrane according to claim 1 , wherein the fibers are amorphous silica fibers.

12. A composite membrane according to claim 1 , wherein the fibers are incorporated into the composite membrane at a fiber loading of 2 to 25 wt %.

13. A catalysed membrane comprising a composite membrane according to claim 1 .

14. A membrane electrode assembly comprising a composite membrane according to claim 1 .

15. A membrane electrode assembly comprising a cathode, an anode, and a composite membrane according to claim 7 , wherein the first region is adjacent to the cathode.

16. A membrane electrode assembly comprising a cathode, an anode, and a composite membrane according to claim 7 , wherein the first region is adjacent to the anode.

17. A composite membrane according to claim 1 , wherein the at least one ion-conducting polymer is present in both the first region and in the rest of the composite membrane.

18. A composite membrane according to claim 17 , wherein the at least one ion-conducting polymer present in the first region is the same as the at least one ion-conducting polymer in the rest of the composite membrane.

19. A composite membrane according to claim 17 , wherein the at least one ion-conducting polymer present in the first region is different from the at least one ion-conducting polymer in the rest of the composite membrane.

Assignments (4)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 074818/0894 →
CHANGE OF NAME Recorded Jul 28, 2022
From: JOHNSON MATTHEY FUEL CELLS LIMITED
To: JOHNSON MATTHEY HYDROGEN TECHNOLOGIES LIMITED
Reel/Frame 060991/0106 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2012
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY FUEL CELLS LIMITED
Reel/Frame 029097/0631 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2003
From: BARNEWELL, DAVID EDWARD; BUCHE, SILVAIN; GUBLER, LORENZ; RALPH, THOMAS ROBERTSON
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 014509/0508 →
Priority Claims (1)
GB 0210194.7 · May 3, 2002 · national
Continuity (1)
Related Publication 20040009385A1 · Jan 15, 2004