IP Library Granted Patent US 6,843,933
Granted Patent B2
US 6,843,933 · App. 10/458,040 · Granted Jan 18, 2005

Blocked polyisocyanates

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Quick Facts
Patent No.
US 6,843,933
App. No.
10/458,040
Granted
Jan 18, 2005
Kind
B2
Abstract

Blocked polyisocyanates, their preparation and use in one-component coating materials. In organic polyisocyanates having at least two isocyanate groups, the isocyanate groups are blocked with OH acidic cyclic ketones of the general formula (I). The blocked polyisocyanate system of the invention reacts without elimination of the blocking agent and possesses low crosslinking temperatures.

Claims (21)

1. Organic polyisocyanates having at least two isocyanate groups, wherein isocyanate groups have been blocked with CH-acidic cyclic ketones of the general formula (I)

in which

X represents an electron-withdrawing group,

R 1 and R 2 independently of one another represent the radicals H, C 1 -C 20 -(cyclo)alkyl, C 6 -C 24 -aryl, C 1 -C 20 -(cyclo)alkyl ester or C 1 -C 20 -(cyclo)alkyl amide, C 6 -C 24 -aryl ester or C 6 -C 24 -aryl amide, mixed aliphatic/aromatic radicals having 1 to 24 carbon atoms, wherein R 1 and R 2 may also be part of a 4 to 8-membered ring,

n is an integer from 0 to 5,

and wherein the organic polyisocyanates have an overall blocked isocyanate group content (calculated as NCO) of from 25 to 0.1% by weight.

2. Organic polyisocyanates according to claim 1 , wherein the electron-withdrawing group X is selected from the group consisting of ester-amide, sulphoxide, sulphone, nitro, phosphonate, nitrile, isonitrile, polyhaloalkyl, halogen and carbonyl groups.

3. Organic polyisocyanates according to claim 1 , wherein CH-acidic cyclic ketones of the general formula (I) are one of cyclopentanone 2-carboxymethyl ester, cyclopentanone 2-carboxyethyl ester, cyclopentanone-2-carbonitrile, cyclohexanone 2-carboxymethyl ester, cyclohexanone 2-carboxyethyl ester and cyclopentanone-2-carbonylmethyl.

4. Organic polyisocyanates according to claim 1 , wherein CH-acidic cyclic ketones of the general formula (I) are one of cyclopentanone 2-carboxymethyl ester, cyclopentanone 2-carboxyethyl ester, cyclohexanone 2-carboxymethyl ester and cyclohexanone 2-carboxyethyl ester.

5. Process for preparing organic polyisocyanates according to claim 1 , wherein polyisocyanates are reacted with CH-acidic cyclic ketones of the general formula (I)

in which

X represents an electron-withdrawing group,

R 1 and R 2 independently of one another represent the radicals H, C 1 -C 20 -(cyclo)alkyl, C 6 -C 24 -aryl, C 1 -C 20 -(cyclo)alkyl ester or C 1 -C 20 -(cyclo)alkyl amide, C 6 -C 24 -aryl ester or C 6 -C 24 -aryl amide, mixed aliphatic/aromatic radicals having 1 to 24 carbon atoms, wherein R 1 and R 2 may also be part of a 4 to 8-membered ring,

n is an integer from 0 to 5,

in the presence of a catalyst, using from 0.8 to 1.2 mol of the cyclic ketone of the formula (I) per isocyanate group equivalent of the polyisocyanates for blocking.

6. Process according to claim 5 , wherein the organic polyisocyanate contains one of a uretdione, isocyanurate, iminooxadiazinedione, acylurea, biuret and allophanate structure.

7. Process according to claim 5 , wherein one of alkali metal bases, alkaline earth metal bases, zinc salts and other Lewis acids are used as catalysts.

8. A method for preparing PU coating materials, comprising adding organic polyisocyanates according to claim 1 to a formulation.

9. Method according to claim 8 , wherein the PU coating materials one-component (1 K) PU baking varnishes.

10. PU coating materials comprising organic polyisocyanates according to claim 1 .

11. Method for coating coils, comprising applying coating materials according to claim 9 to the coils.

Assignments (3)
CHANGE OF NAME Recorded Apr 6, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038363/0921 →
CHANGE OF NAME Recorded Mar 22, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038399/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2016
From: BAYER AG
To: BAYER MATERIALSCIENCE AG
Reel/Frame 038044/0799 →