IP Library Granted Patent US 6,994,893
Granted Patent B2
US 6,994,893 · App. 10/469,334 · Granted Feb 7, 2006

Solutions and dispersions of organic semiconductors

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Quick Facts
Patent No.
US 6,994,893
App. No.
10/469,334
Granted
Feb 7, 2006
Kind
B2
Abstract

The present invention relates to solutions and/or dispersions of organic semiconductors in a solvent mixture of at least two different organic solvents, characterized in that A. Each of the solvents on its own has a boiling point of below 200° C. and a melting point of 15° C. or less, B. at least one of the solvents has a boiling point in the range from greater than 140 to less than 200° C., C. the solvents used have no benzylic CH 2 or CH groups, D. the solvents used are not benzene derivatives containing tert-butyl substituents or more than two methyl substituents, and their use in printing processes for producing layers of organic semiconductors, especially for the electronics industry.

Claims (26)

1. A process for producing organic semiconductor layer which comprises applying by means of an ink jet printing process a solution or a dispersion of an organic semiconductor in a solvent mixture of at least two different organic solvents on a substrate wherein

A. each of the solvents on its own has a boiling point of at below 200° C. and a melting point of 15° C. or less,

B. at least one of the solvents has a boiling point in the range from greater than 140 to less than 200° C.,

C. the solvents used have no benzylic CH 2 or CH groups,

D. the solvents used are not benzene derivatives containing tert-butyl substituents or more than two methyl substituents.

2. The process as claimed in claim 1 , characterized in that said solution is used.

3. The process as claimed in claim 1 , characterized in that it said dispersion is used.

4. The process as claimed in claim 1 , characterized in that the organic semiconductor is a polymeric organic semiconductor.

5. The process as claimed in claim 4 , characterized in that said solution is used.

6. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a soluble poly-p-arylene-vinylene (PAV).

7. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a soluble polyfluorene (PF).

8. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a soluble polyspirobifluorene (PSF).

9. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a soluble poly-para-phenylene (PPP).

10. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a substituted, soluble polythiophene (PT).

11. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a substituted, soluble polypyridine (PPy).

12. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a substituted, soluble polypyrrole.

13. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a substituted, soluble copolymer comprising structural units of at least two of the polymer classes selected from the group consisting of a soluble poly-p-arylene-vinylene (PAV), a soluble polyspirobifluorene (PSF), a soluble poly-para-phenylene (PPP), substituted, soluble polythiophene (PT), a substituted, soluble polypyridine (Ppy) and a substituted, soluble polypyrrole.

14. The process as claimed in claim 5 , characterized in that the polymeric organic semiconductor used is a substituted or unsubstituted polyvinylcarbazole or a substituted or unsubstituted triarylamine polymer.

15. The process as claimed in claim 1 , wherein the solution or the dispersion contains from 0.25 to 10% by weight of the organic semiconductor.

16. The process as claimed in claim 1 , wherein the solution or the dispersion comprises solvents having different boiling points.

17. The process as claimed in claim 1 , wherein the solution or the dispersion comprises only solvents having a boiling point of at least 100° C.

18. The process as claimed in claim 1 , wherein the solution or the dispersion comprises one or more solvents selected from the group consisting of o-xylene, 2,6-lutidine, 2-fluoro-m-xylene, 3-fluoro-o-xylene, 2-chlorobenzotrifluoride, dimethylformamide, 2-chloro-6-fluorotoluene, 2-fluoroanisole, anisole, 2,3-dimethylpyrazine, 4-fluoroanisole, 3-fluoroanisole, 3-trifluoromethylanisole, 2-methylanisole, phenetole, 4-methylanisole, 3-methylanisole, 4-fluoro-3-methylanisole, 2-fluorobenzonitrile, 4-fluoroveratrole, 2,6-dimethylanisole, 3-fluorobenzonitrile, 2,5-dimethylanisole, 2,4-dimethylanisole, benzonitrile, 3,5-dimethylanisole, N,N-dimethylaniline, 1-fluoro-3,5-dimethoxybenzene and N-methylpyrrolidinone.

19. The process as claimed in claim 18 , further comprising one or more solvents selected from the group consisting of 3-fluorobenzotrifluoride, benzotrifluoride, dioxane, trifluoromethoxybenzene, 4-fluorobenzotrifluoride, 3-fluoropyridine, toluene, 2-fluorotoluene, 2-fluorobenzotrifluoride, 3-fluorotoluene, pyridine, 4-fluorotoluene, 2,5-difluoro-toluene, 1-chloro-2,4-difluorobenzene, 2-fluoropyridine, 3-chlorofluorobenzene, 1-chloro-2,5-difluorobenzene, 4-chlorofluorobenzene, chlorobenzene, 2-chlorofluorobenzene, p-xylene and m-xylene.

20. The process as claimed in claim 1 , wherein the solution or the dispersion comprises at least three different solvents.

21. The process as claimed in claim 20 , characterized in that the three solvents have different boiling points.

22. The process as claimed in claim 20 , wherein a first solvent having a boiling point in the range from 100 to 150° C., a second solvent having a boiling point in the range from 130 to 180° C. and a third solvent having a boiling point in the range from 170 to below 200° C. are used, with these solvents being different.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2007
From: MERCK OLED MATERIALS GMBH
To: MERCK PATENT GMBH
Reel/Frame 018821/0477 →
CHANGE OF NAME Recorded Jul 1, 2006
From: COVION ORGANIC SEMICONDUCTORS GMBH
To: MERCK OLED MATERIALS GMBH
Reel/Frame 018097/0118 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2004
From: SPREITZER, HUBERT; BECKER, HEINRICH; TREACHER, KEVIN; HEUN, SUSANNE; SAUER, ANDREAS
To: COVION ORGANIC SEMICONDUCTORS GMBH
Reel/Frame 015398/0596 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2004
From: SPREITZER, HUBERT; BECKER, HEINRICH; TREACHER, KEVIN; HEUN, SUSANNE; SAUER, ANDREAS
To: COVLON ORGANIC SEMICONDUCTORS GMBH
Reel/Frame 014656/0254 →