Method of producing a deactivatable resonance tag for use in an electronic article surveillance system and a resonance tag so produced
A method for producing a deactivatable tag is described including first short circuiting two opposite conductive layers at a predetermined place by using a heated tool applied on one of the layers, thereby permanently deforming such layer to produce a short, checking the quality of the short, and if the quality of the short is satisfactory, then connecting the two conductive layers with a crimp to obtain the desired frequency and finally removing the short by electrically or mechanically removing the short circuit to thereby bring the tag in the desired form ready for use and deactivation.
1. A method of producing a deactivatable resonant tag comprising a planar supporting layer made of dielectric material having opposed faces bearing first and second shaped conductive layers respectively, the first conductive layer on one face forming an inductive component and the first part of a capacitive component and the second conductive layer on the other face forming the second part of the capacitive component of a resonant circuit, the method comprising:
forming onto the two faces said planar supporting layer said first and second conductive layers;
short circuiting the two capacitive components by applying a pressure on one of said capacitive components in the direction of the other of said capacitive components thereby permanently displacing said one capacitive component towards the other by using a heated tool thereby melting and displacing the dielectric material in the region of exerting said pressure between the capacitive components until a short circuit by direct contact between the two conducive components is obtained;
checking electronically whether the short circuit thus obtained is satisfactory;
crimping the two conductive layers of products having a satisfactory short together to form a resonant circuit at the desired frequency and rejecting all not crimped products;
thereafter removing the short circuit between said two conductive components thereby forming a predetermined place for deactivation of the tag;
checking whether the formerly built up short circuit has been removed.
2. Method according to claim 1 , wherein the short is mechanically removed.
3. Method according to claim 1 , wherein the short is electrically removed.
4. Method according to claim 1 , wherein the pressure exerted by the heated tool is applied for a time period of 1 to 2 seconds.
5. Method according to claim 1 or 4 , wherein the tool is heated to a temperature of 350° C.–500° C.
6. Method according to claim 1 , 2 , 3 or 4 , wherein a tool having a weight of 150 to 300 g is used.
7. A deactivatable resonant tag produced according to claim 1 , 2 , 3 or 4 , comprising at least one deactivation zone between opposite surfaces of a removed short circuit between said opposite conductive layers.
8. A deactivatable resonant tag according to claim 7 , wherein said removed short circuit forming a deactivation zone is in a region where one of the opposite conductive layers is locally permanently deformed in a direction towards the other conductive layer.