Controller for an unbalanced mass adjusting unit of a soil compacting device
View Patent ↗The invention relates to a controller for an unbalanced mass adjusting unit in a vibration exciter. Said controller comprises an adjusting piston for changing the relative position of unbalanced masses in the vibration exciter that is coupled to a reference piston. The position of a piston rod of the reference piston is detected by a pressure sensor and is furnished to a controller in the form of a position signal. The controller compares the position signal with an operating signal given by an operator and generates a control signal with which the position of a selector valve that controls the oil supply to or the oil discharge from the reference piston can be changed.
1. A controller for an unbalanced mass-adjusting unit in a vibration exciter, comprising:
an adjusting piston which can be actuated hydraulically for the purpose of changing the relative position of unbalanced masses in the vibration exciter;
a reference piston whose first side is hydraulically coupled to one side of the adjusting piston;
a signal-generating device for the purpose of generating an electrical position signal in dependence upon a position of the reference piston;
a control device which can be influenced by the electrical position signal and by an operating signal which is provided by an operator, wherein the control device generates a control signal in dependence upon the electrical position signal and the operating signal; and
a pilot valve which is coupled to the reference piston for the purpose of controlling a supply of oil from a pressure oil source or controlling a discharge of oil to an oil return line on a second side of the reference piston, wherein the position of the pilot valve can be changed in dependence upon the control signal of the control device.
2. A controller as claimed in claim 1 , wherein the position of the adjusting piston can only be changed by changing the position of the reference piston.
3. A controller as claimed in claim 1 , wherein the hydraulic volume between the adjusting piston and the reference piston is substantially constant.
4. A controller as claimed in claim 1 , wherein the adjusting piston is disposed on the vibration exciter and the reference piston is disposed in a region which in terms of vibration is uncoupled from the vibration exciter.
5. A controller as claimed in claim 1 , wherein the signal-generating device comprises a proximity sensor, an induction coil, a pressure sensor or an optical sensor.
6. A controller as claimed in claim 1 , wherein the electrical position signal can be output by the signal-generating device via an optical or acoustic display.
7. A controller as claimed in claim 1 , wherein the electrical position signal indicates an actual position of the unbalanced masses and the operating signal-indicates a desired position of the unbalanced masses, and wherein a regulating device is provided in the control device and generates the control signal in dependence upon the actual value and upon the desired value.
8. A controller as claimed in claim 1 , wherein the first side of the reference piston is connected by way of a non-return valve to the oil return line, wherein the non-return valve is disposed in such a manner that it prevents a discharge of oil from the first side of the reference piston to the oil return line.
9. A controller as claimed in claim 1 , wherein a flow-obstacle or a restrictor is disposed in the oil return line.
10. A controller as claimed in claim 1 , wherein the reference piston is provided with a piston rod and the signal-generating device is formed for the purpose of generating the electrical position signal in dependence upon a position of the piston rod.
11. A controller as claimed in claim 10 , wherein the piston rod is disposed on the second side of the reference piston.
12. A ground-compaction device, comprising:
an upper mass which comprises a drive;
a lower mass which comprises a vibration exciter driven by the drive and which is coupled to the upper mass by way of a spring device; and further comprising
a controller as claimed in claim 1 for the purpose of controlling the vibration exciter;
wherein the adjusting piston of the controller is disposed on the lower mass and the reference piston is disposed on the upper mass.
13. A ground-compaction device, comprising:
an upper mass including a drive;
a lower mass which comprises a vibration exciter driven by the drive and which is coupled to the upper mass by way of a spring device, wherein the vibration exciter includes at least two variable position unbalanced masses; and
a controller including
an adjusting piston which is hydraulically actuatable to change a position of the unbalanced masses relative to another portion of the exciter,
a reference piston having a first side that is hydraulically coupled to one side of the adjusting piston and having a second side,
an electrical signal-generating device that generates an electrical position signal indicative of a position of the reference piston,
a control device that is responsive to the electrical position signal and to an operating signal which is provided by an operator to generate a control signal, and
a valve which is responsive to the control signal from the control device to selectively hydraulically connect the second side of the reference piston to source of pressurized fluid and to a fluid return line, respectively.
14. The ground compaction device as claimed in claim 13 , wherein the position of the adjusting piston can be only changed by changing the position of the reference piston.
15. The ground compaction device as claimed in claim 13 , wherein the volume of fluid between the adjusting piston and the reference piston is substantially constant.
16. The ground compaction device as claimed in claim 13 , wherein the adjusting piston is disposed on the vibration exciter and that the reference piston is disposed in a region which, in terms of vibration, is uncoupled from the vibration exciter.
17. The ground compaction device as claimed in claim 13 , wherein the electrical signal-generating device comprises one of a proximity sensor, an induction coil, a pressure sensor and an optical sensor.
18. The ground compaction device as claimed in claim 13 , wherein the electrical position signal is output by the signal-generating device via one of an optical display and an acoustic display.
19. The ground compaction device as claimed in claim 13 , wherein the electrical position signal represents an actual value of the position of the unbalanced masses and the operating signal represents a desired value of the position of the unbalanced masses, and further comprising a regulating device which is provided in the control device and which generates the control signal in dependence upon a difference between the actual value and the desired value.
20. The ground compaction device as claimed in claim 13 , wherein the first side of the reference piston is connected by way of a non-return valve to the return line, wherein the non-return valve prevents a discharge of fluid from the first side of the reference piston to the return line.
21. The ground compaction device as claimed in claim 13 , further comprising one of a flow-obstacle and a restrictor in the oil return line.
22. The ground compaction device as claimed in claim 13 , wherein the reference piston includes a piston rod and the electrical signal-generating device generates the electrical position signal in dependence upon a position of the piston rod.
23. The ground compaction device as claimed in claim 13 , wherein the piston rod is disposed on the second side of the reference piston.