Method and device for continuously casting ingots, slabs or thin slabs
View Patent ↗A continuously cast strand is subjected to soft reduction between the guide rollers below the mold and between the soft reduction stretch and the mold the strand is subjected to format or thickness reduction between at least one pair of position controlled guide rollers so that independently of the quality of the steel, the casting speed and the spray cooling, the position of the type of the mold cavity and hence the molten steel therein is maintained constant along the soft reduction stretch.
1. A method of continuously casting blooms, slabs or thin slabs comprising the steps of:
(a) introducing a steel melt into a mold shaped to produce a continuous strand emerging from a bottom of said mold and formed by a progressively solidifying shell of steel surrounding a core of the molten steel filling a melt cavity in said shell;
(b) spray cooling said strand as said strand emerges from said mold in a plurality of successive strand-guide segments each of which comprises a pair of mutually spaced sets of guide rollers receiving the strand between them, at least one of said segments spaced below said mold having the sets of guide rollers thereof tapering toward one another to form a soft-reduction stretch within which solidification of the strand is completed over the entire cross section of the strand and in which a tip of the melt cavity is formed; and
(c) controlledly reducing a thickness of said strand between said soft-reduction stretch and said mold between rollers of at least one format-reducing roller pair so that independently of the quality of the steel, the casting speed and the spray cooling, the position of said tip along the soft-reduction stretch is maintained approximately constant.
2. The method defined in claim 1 wherein the thickness of the strand is controlledly reduced in step (c) between a plurality of said format-reducing roller pairs arranged and set based upon casting cross section of said strand.
3. The method defined in claim 1 wherein the thickness of the strand is controlledly reduced in step (c) by said format-reducing roller pair directly upstream of said soft-reduction stretch.
4. The method defined in claim 1 wherein the rollers of said format-reducing roller pair are set with position control.
5. The method defined in claim 1 wherein the rollers of said at least one of said segments spaced below said mold having the sets of guide rollers thereof tapering toward one another to form said soft-reduction stretch are provided with roller-position control.