IP Library Granted Patent US 7,135,516
Granted Patent B2
US 7,135,516 · App. 10/484,803 · Granted Nov 14, 2006

Sizing agent for carbon fiber, method for sizing carbon fiber by said sizing agent, sized carbon fiber and knitted or woven fabric using said carbon fiber

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Quick Facts
Patent No.
US 7,135,516
App. No.
10/484,803
Granted
Nov 14, 2006
Kind
B2
Abstract

The present invention relates to a carbon fiber sizing agent comprised of water-soluble thermoplastic resin and amphoteric surfactant within a weight ratio range of 6/1 to 1/3, a carbon fiber sizing method comprising treating carbon fibers using a sizing liquid containing the aforementioned sizing agent, sized carbon fibers comprising adhering the aforementioned sizing agent to their surfaces, and a fabric that uses said carbon fibers. The carbon fiber sizing agent of the present invention has satisfactory solubility in water over a wide pH range, and is able to impart to carbon fibers adequate convergence for forming stable chopped carbon fibers, superior workability and satisfactory uniform tow dispersibility in water over a wide pH range. Since a fabric of the present invention demonstrates affinity to water over a wide pH range, it is suitable for applications such as immersing said fabric in an aqueous matrix in order to impregnate the fabric with that matrix.

Claims (11)

1. A carbon fiber sizing agent, comprising:

a water-soluble thermoplastic resin and an alkylimidazoline-based betaine-type amphoteric surfactant combined in a weight ratio ranging from 6/1 to 1/3.

2. The carbon fiber sizing agent according to claim 1 , wherein a water-soluble thermoplastic resin is a water-soluble nylon resin.

3. The carbon fiber sizing agent according to claim 1 , wherein the weight ratio range of water-soluble thermoplastic resin to amphoteric surfactant ranges from 2/1 to 1/2.

4. The carbon fiber sizing agent according to claim 1 , wherein the water soluble thermoplastic resin is polyvinyl alcohol, water soluble Nylon resin, water soluble urethane resin, acrylamide resin, acrylamide-vinyl acetate copolymer resin, polyacrylic ester resin or methyl cellulose.

5. A method of sizing carbon fibers, comprising:

treating carbon fibers with a sizing liquid containing the carbon fiber sizing agent according to claim 1 .

6. Sized carbon fibers, comprising:

carbon fibers whose surfaces have the carbon fiber sizing agent according to claim 1 adhered thereto.

7. The sized carbon fibers according to claim 6 , wherein the carbon fibers are chopped carbon fibers.

8. A fabric comprising the sized carbon fibers according to claim 6 .

Assignments (2)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2004
From: SUGIURA, NAOKI; MAKI, NORIHITO
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 015463/0615 →