Roller tappet with cold advance
View Patent ↗A cold advance device for advancing the injection beginning in cold condition diesel engine with single plunger pumps, by means of which the injection onset is adjusted in cold conditions and also in normal conditions. A piston is provided in the roller tappet and the roller tappet moves up and down in response to lubricating oil pressure through a plate valve. The lubricating oil lifts the hydro tappet piston enabling the pump plunger to be in the advance position. The pump plunger is lifted an amount corresponds to 8° to 10° crank angle depending upon the cam profile. The stroke of the piston is limited by a stopper and is designed according to the cold advance requirements of the engine. The plate valve is provided with a throttle hole.
1. A roller tappet device suitable for warm start and adaptable for variation of pump plunger position in advance for cold start for use on single/multiple cylinder diesel engine with single plunger pump, the roller tappet device comprising:
lubricating oil supply means ( 30 ) to supply oil at a desired pressure to the roller tappet ( 10 ),
a movable piston ( 12 ) in the roller tappet ( 10 ) in position to engage and adjust the pump plunger ( 22 ) position in advance and thereby achieve desired crank angle,
a plate valve ( 14 ) connected to the lubricating oil supply means such that the lubricating oil flowing through the plate valve ( 14 ) provides a force thrust on the piston ( 12 ), which lifts the piston ( 12 ) upward to thereby advance the pump plunger ( 22 ) position,
a stopper means ( 18 ) provided for the piston ( 12 ) to limit the stroke of the piston ( 12 ),
a cut off means ( 32 ) connected to lubricating supply means such that the lubricating oil supply is connected to or cut off from the roller tappet ( 10 ) depending upon temperature conditions, and
a return means wherein throttle hole ( 15 ) is provided in said plate valve ( 14 ) such that throttle hole ( 15 ) facilitates the collapse of said pump plunger ( 22 ) position upon activation of oil supply cut off by the cut off means.
2. A roller tappet device suitable for warm start and adaptable for variation of pump plunger position in advance for cold start for use on single/multiple cylinder diesel engine with single plunger pump, as claimed in claim 1 , wherein the said lubricating oil from the said lubricating oil supply means ( 30 ) flows through said plate valve ( 14 ) is at a pressure of 2.5–3 bar.
3. A roller tappet device suitable for warm start and adaptable for variation of pump plunger Position in advance for cold start for use on single/multiple cylinder diesel engine with single plunger pump, as claimed in claim 1 , wherein the said lubricating oil flows through the said plate valve ( 14 ), lifts the piston ( 12 ) by 1.5 mm and enables the pump plunger to be 1.5 mm in the advance position.
4. A roller tappet device suitable for warm start and adaptable for variation of pump plunger position in advance for cold start for use on single/multiple cylinder diesel engine with single plunger pump, as claimed in claim 1 , wherein device is adapted to advance the injection in cold condition of temperature about −25° C. to +40° C.
5. A roller tappet device suitable for warm start and adaptable for variation of pump plunger position in advance for cold start for use on single/multiple cylinder diesel engine with single plunger pump, as claimed in claim 1 , wherein the size of the said throttle hole ( 15 on the said plate valve ( 14 ), is relative to the selected diameter of the said pump plunger and the peak injection pressure of the pump.
6. A roller tappet device suitable for warm start and adaptable for variation of pump plunger position in advance for cold start for use on single/multiple cylinder diesel engine with single plunger pump, as claimed in claim 1 , wherein the said piston ( 12 ) moves up and down in the roller tappet ( 10 ) against pump plunger spring ( 20 ) force and lifts the pump plunger ( 22 ) due to the lubricating oil pressure.