Measurement with a magnetic field
View Patent ↗Material properties such as stress in a ferromagnetic material may be measured using an electromagnetic probe. While generating an alternating magnetic field in the object, and sensing the resulting magnetic field with a sensor, the signals from the magnetic sensor may be resolved into in-phase and quadrature components. The signals are affected by both geometrical parameters such as lift-off and by material properties, but these influences may be separated by mapping the in-phase and quadrature components directly into material property and lift-off components, and hence a material property and/or the lift-off may be determined. The mapping may be represented in the impedance plane as two sets of contours representing signal variation with lift-off (A) (for different values of stress) and signal variation with stress (B) (for different values of lift-off), the contours of both sets (A, B) being curved. The stress contours (B) intersect any one liftoff contour (A) at a constant angle. Hence calibration measurements taken along a few contours of each set enable the positions of the other contours of each set to be determined.
1. A method for measuring biaxial stresses in an object of ferromagnetic material, said method comprising the steps of using at least one probe, the, or each, probe comprising an electromagnet means and a magnetic sensor arranged for sensing a magnetic field due to said electromagnet means, the method for the, or each, probe comprising arranging the probe adjacent to said object, and activating the electromagnet means for generating an alternating magnetic field in said electromagnet means and consequently in said object, the generated magnetic field alternating at a frequency selected for providing a desired depth of penetration below a surface of said object; detecting signals from said magnetic sensor and resolving said signals into an in-phase component and a quadrature component which are orthogonal in phase, and mapping said in-phase and quadrature components directly into apparent stress and lift-off components by means of a first calibration, using a sample of said ferromagnetic material and subjecting said sample to a range of different uniaxial stresses with one said probe at a range of different values of lift-off for deducing corresponding curved contours in a graph of quadrature against in-phase components; arranging the one said probe adjacent to the ferromagnetic object, turning the one said probe to different orientations and detecting signals from said magnetic sensor when the one said probe is oriented with two principal stress axes thereof, and then from the curved contours deduced in the first calibration deducing two corresponding values of apparent uniaxial stresses along said two principal stress axes; and, by means of a second calibration with a sample of the ferromagnetic material subjected to a range of different biaxial stresses, deducing the true biaxial stress in said object from the two values of apparent uniaxial stress.
2. A method as claimed in claim 1 wherein said electromagnetic means comprises an electromagnetic core and two spaced apart electromagnetic poles, and said magnetic sensor is arranged for sensing the reluctance of that part of the magnetic circuit between the poles of said electromagnet means.
3. A method as claimed in claim 1 wherein said contours deduced in the first calibration are represented by polynomials for performing said mapping.
4. A method for measuring biaxial stresses in an object of ferromagnetic material, said method comprising the steps of using at least one probe, the, or each, probe comprising an electromagnet means and a magnetic sensor arranged for sensing a magnetic field due to said electromagnet means, the method for the, or each, probe comprising arranging the probe adjacent to said object, and activating the electromagnet means for generating an alternating magnetic field in said electromagnet means and consequently in said object, the generated magnetic field alternating at a frequency selected for providing a desired depth of penetration below a surface of said object; detecting signals from said magnetic sensor and resolving said signals into an in-phase component and a quadrature component which are orthogonal in phase, and mapping said in-phase and quadrature components directly into apparent stress and lift-off components by means of a first calibration, using a sample of said ferromagnetic material and subjecting said sample to a range of different uniaxial stresses with one said probe at a range of different values of lift-off for deducing corresponding curved contours in a graph of quadrature against in-phase components; arranging the one said probe adjacent to the ferromagnetic object, turning the one said probe to different orientations and detecting signals from said magnetic sensor when the one said probe is oriented with two principal stress axes thereof, and then from the curved contours deduced in the first calibration deducing two corresponding values of apparent uniaxial stresses along said two principal stress axes; and, by means of a second calibration with a sample of the ferromagnetic material subjected to a range of different biaxial stresses, deducing the true biaxial stress in said object from the two values of apparent uniaxial stress, wherein the second calibration entails measuring a set of contours each of which shows the values of biaxial stresses that give a particular value of apparent uniaxial stress along one principal stress axis, and a second set of contours each of which shows the values of biaxial stresses that give a particular value of apparent uniaxial stress along the other principal stress axis.
5. A method for measuring biaxial stresses in an object of ferromagnetic material, said method comprising the steps of using at least one probe, the, or each, probe comprising an electromagnet means and a magnetic sensor arranged for sensing a magnetic field due to the electromagnet means, the method for the, or each, probe comprising arranging the probe adjacent to said object, and activating said electromagnet means for generating an alternating magnetic field in said electromagnet means and consequently in said object, the generated magnetic field alternating at a frequency selected for providing a desired depth of penetration below a surface of said object; detecting signals from magnetic sensor and resolving said signals into an in-phase component and a quadrature component which are orthogonal in phase, and mapping said in-phase and quadrature components directly into apparent stress and lift-off components by means of a first calibration, using a sample of said ferromagnetic material and subjecting said sample to a range of different uniaxial stresses with one said probe at a range of different values of lift-off for deducing corresponding curved contours in a graph of quadrature against in-phase components; arranging said one probe adjacent to the ferromagnetic object, turning said one probe to different orientations for detecting signals from said magnetic sensor when said one probe is oriented with the two principal stress axes, and from said curved contours deduced in the first calibration deducing two corresponding values of apparent uniaxial stresses along the two principal stress axes; and, performing a second calibration with a sample of said ferromagnetic material subjected to a range of different biaxial stresses, for deducing the true biaxial stress in said s object from the two values of apparent uniaxial stress wherein the contours deduced in the first calibration are represented by polynomials for performing said mapping, a constant intersection angle along a contour representing signal variation with lift-off being taken into account in generating said polynomials.